Replace Rear Inner Wheel Well Complete - Ar63.10-P-0670LW
Model 205.0/1/2/3
Shown on model 205.0
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system. | AS60.00-Z-0007-01N . | |
| Topical note | General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | AH00.00-Z-0300-01A . | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | |
| Topical note | Notes on battery | AH54.10-P-0001-01A . | |
| Topical note | General information on body repair | AH60.00-N-0001-01A . | |
| Topical note | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01LW . | ||
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3.1 | Remove inner C-pillar side wall | Model 205.0/1 | AR63.10-P-0700LW . |
| 3.2 | Remove inner side wall with partial rear outer wheelhouse | Model 205.2 | AR63.10-P-6050LWS |
| 3.3 | Remove inner side wall with partial rear outer wheelhouse | Model 205.3 | AR63.10-P-6050CLW . |
| 4 | Remove wheel well (1), front end plate (2) and rear end plate (3) | AR63.10-P-0670-01LW . | |
| 000 588 00 84 00 Heat gun | Round wire brush Spot weld milling machine Wet/dry vacuum cleaner Aluminum workplace Aluminum tools |
WS54.00-P-0049B . | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| 5 | Prepare wheel well (1), front end plate (2) and rear end plate (3) | Round wire brush Aluminum workplace Aluminum tools |
AR63.10-P-0670-03LW . |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A . | |
| Topical | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | |
| General information on riveting | AH60.00-P-0003-01N . | ||
| 6 | Install wheel well (1), front end plate (2) and rear end plate (3) | AR63.10-P-0670-04LW . | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K . | ||
| 000 588 02 84 00 Welder | Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner Aluminum tools Aluminum workplace |
WS60.00-P-0022K . | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A . | ||
| Blind rivet 6.5X 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A . | ||
| Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1034-13A . | ||
| 7 | Clean welds and sheet metal flanges | Round wire brush |
|
| 8.1 | Install inner C-pillar side wall | Model 205.0/1 | AR63.10-P-0700LW . |
| 8.2 | Install inner side wall with partial outer rear wheel well | Model 205.2 | AR63.10-P-6050LWS |
| 8.3 | Install inner side wall with partial outer rear wheel well | Model 205.3 | AR63.10-P-6050CLW . |
| 9 | Remove spark protection blankets | ||
| 10 | Install detachable parts in area to be repaired |
INNER REAR WHEEL WELL REPAIR MATERIALS (Model 205.0/1/2/3)
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet 6.5X 14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1034-13A | Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |