Remove/Install Charger Feed Socket - AR54.10-P-5109LFH

Model 222.163/173 

Courtesy of MERCEDES-BENZ USA

Shown On model 222.163 

Shown On model 222.173 

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Shown On model 222.163 

	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
Topical note	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		AH00.00-Z-0300-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Topical note	Notes on preventing damage to electronic components due to a magnetic tool		AH54.00-P-0002-01A
Topical note	Notes on battery		AH54.10-P-0001-01A
	Remove/install
1	Remove rear bumper		AR88.20-P-2200LF
2	Perform disable for the high-voltage on-board electrical system	Perform a protective earth conductor and insulation resistance test before initial startup of the high-voltage on-board electrical system.	AR54.10-P-1150LF
3	Remove load compartment well		AR68.30-P-4600LF
4	Remove bolt (1)	Model 222.163/173 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Screw/bolt, cover to charger	*BA54.10-P-1013-02D
5.1	Remove cover (2)	Model 222.163 Ensure that cover (2) is seated correctly in the major assembly pan.
5.2	Remove cover of high-voltage connection (18)	Model 222.173
6	Release electrical connector (3) and disconnect from charger (4)
7	Release plug for high-voltage on-board electrical system (5) and detach from charger (4)
8	Remove protective ground conductor (6) from charger (4)	Model 222.163 Model 222.163 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Screw/bolt, protective earth conductor to charger	*BA54.10-P-1016-02D
9.1	Unclip bracket (7) on trunk floor	Model 222.163
9.2	Unclip electrical lines from bracket (19)	Model 222.173
10	Unclip cable duct (8) carefully from rear end plate
11	Release bracket (9) and pull off rear end plate towards rear
12	Open bracket (10) and slide upwards off threaded pin
13	Unclip electrical line (11) from basic carrier (12)
14	Unhook emergency release cable (13) from threaded pin (14)
15	Unclip and remove cover (15)
16	Remove screws (16)	Model 222.163/173 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Screw/bolt, vehicle socket to rear bumper	*BA54.10-P-1021-02D
17	Unclip charger feed socket (17) from basic carrier (12) and remove to right with wiring harness
18	Install in the reverse order
	Check
19	Perform protective earth conductor and insulation resistance test	Model 222.163	AR54.10-P-0019-01LFH
		Model 222.173 Perform a protective earth conductor and insulation resistance test before initial startup of the high-voltage on-board electrical system.	AR54.10-P-0019-01LFM