Remove And Install Outer Rear Wheel Well - Ar63.10-P-0665LF

Model 205.0/1/2/3

Model 217.3

Model 222

except code Z07 (B7 armoring on special protection version)

Model 253

Model 293

Courtesy of MERCEDES-BENZ USA

Shown on model 222

	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 205.0/1/2 Model 222 except code Z07 (B7 armoring on special protection version) Model 253 Model 293	AS00.00-Z-0035-01A
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Notes on battery		AH54.10-P-0001-01A
Notice	General information on body repair		AH60.00-P-0001-01KOA
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on acoustic foam and structural foam in the vehicle	Model 217.3 Model 222 except code Z07 (B7 armoring on special protection version)	AH60.00-P-0039-01A
	Notes on acoustic foam and structural foam in the vehicle	Model 205.0/1/2/3	AH60.00-P-0039-01LW
	Notes on acoustic foam and structural foam in the vehicle	Model 253 Model 293	AH60.00-P-0039-01LWG
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Remove rear fender.	Model 253.3	AR63.50-P-1401LWX
		Model 205.0/1	AR63.50-P-1400LW
		Model 205.2, 253.9	AR63.50-P-1400LWS
		Model 293
		Model 205.3	AR63.50-P-1400CLW
		Model 217.3	AR63.50-P-1400LC
		Model 222 except code Z07 (B7 armoring on special protection version)	AR63.50-P-1400LF
	Cut off outer rear wheel well (1).		AR63.10-P-0660-01LF
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		Commercially available devices/tools Round wire brush Spot weld milling machine Body power jigsaw Wet/dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5	Prepare outer rear wheel well (1).		AR63.10-P-0670-05LF
		Commercially available devices/tools Round wire brush Body power jigsaw
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
6	Install and weld in outer rear wheel well (1).		AR63.10-P-0670-06LF
		Gap dimensions on hoods, doors and lidsModel 205.0/1/2/3	AR60.00-P-0700-01LW
		Model 253
		Model 293
		Gap dimensions on hoods, doors and lidsModel 217.3	AR60.00-P-0700-01LC
		Gap dimensions on hoods, doors and lidsModel 222 except code Z07 (B7 armoring on special protection version)	AR60.00-P-0700-01LF
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		Commercially available devices/tools Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner
		Model 293 Side piece to rear spoiler/liftgate	*BE60.00-P-1015-01OA
		Model 253.1/9 Sidewall to liftgate	*BE60.00-P-1013-01FA
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		Model 205.2 Rear door to side section, bottom	*BE60.00-P-1010-01BB
		Model 205.2 Sidewall to liftgate	*BE60.00-P-1021-01BB
		Model 205.2 Outside of taillamp to inside of taillamp	*BE60.00-P-1022-01BB
		Model 205.3 Front door to sidewall	*BE60.00-P-1007-01BB
		Model 205.3 Trunk lid to fender at rear, top	*BE60.00-P-1012-01BB
		Model 205.3 Rear fender to taillamp	*BE60.00-P-1015-01BB
		Model 253 Rear door to side piece	*BE60.00-P-1008-01FA
		Model 293 Rear door to side piece	*BE60.00-P-1010-01OA
		Model 253 Outside of taillamp to inside of taillamp	*BE60.00-P-1014-01FA
		Model 293 Outside of taillamp to inside of taillamp	*BE60.00-P-1021-01OA
		Model 217.3 Rear fender to taillamp	*BE60.00-P-1008-01DA
		Model 217.3 Front door to sidewall	*BE60.00-P-1005-01DA
		Model 205.0/1 Rear door to side section, bottom	*BE60.00-P-1010-01BB
		Model 205.0/1 Trunk lid to fender at rear, top	*BE60.00-P-1012-01BB
		Model 222 except code Z07 (B7 armoring on special protection version) Rear door to side section, bottom	*BE60.00-P-1012-01BA
		Model 222 except code Z07 (B7 armoring on special protection version) Trunk lid to rear fender at top	*BE60.00-P-1014-01BA
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Repair solution for broken or missing weld studs	*BR00.45-Z-1037-13A
		Feeler gauge	Fig 1
7	Clean weld joints and sheet metal flange	Commercially available devices/tools Round wire brush
8	Install rear fender.	Model 253.3	AR63.50-P-1401LWX
		Model 205.0/1	AR63.50-P-1400LW
		Model 205.2, 253.9	AR63.50-P-1400LWS
		Model 293
		Model 205.3	AR63.50-P-1400CLW
		Model 217.3	AR63.50-P-1400LC
		Model 222 except code Z07 (B7 armoring on special protection version)	AR63.50-P-1400LF
9	Install detachable parts in the area of the repair point.