Replace Complete Rear Fender - Ar63.50-P-1400LF
Model 222
MODIFICATION NOTES
| 25.02.2019 | Flow form rivets (A1) replaced by flow form rivets with structure (S1). | Step 5 |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | AS00.00-Z-0035-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. | AS47.00-Z-0001-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses, and protective gloves. Use a suitable, grounded dust extraction system. |
AS60.00-Z-0007-01N | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | AH00.00-Z-0300-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on battery | AH54.10-P-0001-01A | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| Notice | General information on crack diagnosis of aluminum parts | AH60.00-P-0014-01N | |
| Notice | Notes on processing of 2-K structural foam adhesive during body repairs | AH60.00-P-0040-01A | |
| Note on working on aluminum components and vehicles | AH60.00-P-0034-01LF | ||
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket. | ||
| 3 | Cut off rear fender (1). | Model 222.0 Model 222.1/9 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401-01LF |
| Model 222.1/9 with code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401-01LFS | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Primer stick | *BR00.45-Z-1012-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| General notes on welding | AH60.00-P-0005-01N | ||
| 4 | Prepare rear fender (1). | Model 222.0 Model 222.1/9 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401-02LF |
| Model 222.1/9 with code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401-02LFS | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 5 | Install rear fender (1). | Model 222.0 Model 222.1/9 except code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401-03LF |
| Model 222.1/9 with code Z07 (B7 armoring on special protection version) |
AR63.50-P-1401-03LFS | ||
| AR60.00-P-0700-01LF | |||
| Rear door to side section, bottom | *BE60.00-P-1012-01BA | ||
| Trunk lid to rear fender at top | *BE60.00-P-1014-01BA | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 2-component adhesive for reinforcements | *BR00.45-Z-1152-02A | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet with polygrip countersunk head 6.4 X14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN) | *BR00.45-Z-1002-13A | ||
| Flow-form rivet structure W1 up to 3.5 mm clamping range (S1) | *BR00.45-Z-1026-13A | ||
| Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) |
*BR00.45-Z-1035-13A | ||
| Fig 1 | |||
| 6 | Clean weld joints and sheet metal flange. | ||
| 7 | Remove spark protection blankets. | ||
| 8 | Clean repair area. | ||
| 9 | Prime repair areas with a primer filler. | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 10 | Seal seam after repair. | AR97.10-P-4000LF | |
| 11 | Paint repair areas and adjacent surfaces | ||
| Notice | Notes on paintwork repairs | AH98.00-P-9408-02A | |
| General information on operation items and work procedures for painting | AH98.00-P-0003-01A | ||
| 12 | Supplement cavity preservation. | AR97.20-P-1500LF | |
| 13 | Reinstall detachable parts in area of repair point. |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 222 | ||
|---|---|---|---|---|
| BE60.00-P-1012-01BA | Rear door to side section, bottom | Dimension "I" | mm | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LF | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 222 | ||
|---|---|---|---|---|
| BE60.00-P-1014-01BA | Trunk lid to rear fender at top | Dimension "K" | mm | 3, 5 (±1) |
| For picture, see | AR60.00-P-0700-01LF | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-13A | Blind rivet with polygrip countersunk head 6.4x14 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN) | A 003 990 86 97 05 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
| BR00.45-Z-1026-13A | Flow-form rivet structure W1 up to 3.5 mm clamping range (S1) | A 000 991 11 33 |
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1152-02A | 2-component adhesive for reinforcements | A 011 989 99 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |