Replace Complete Rear Fender - Ar63.50-P-1400LWS

Model 205.2 

Model 253.9 

Model 293 

Fig 1: Quarter Panel Complete Component Location (Model 253.9)

Courtesy of MERCEDES-BENZ USA

Shown on MODEL 205.2 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A .
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A .
	Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A .
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A .
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A .
Notice	Notes on battery		AH54.10-P-0001-01A .
Notice	General information on body repair		AH60.00-P-0001-01KOA .
Notice	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX .
	Notes on acoustic foam and structural foam in the vehicle	Model 205.2	AH60.00-P-0039-01LW
	Notes on acoustic foam and structural foam in the vehicle	Model 253.9 Model 293	AH60.00-P-0039-01LWG .
	General information on MB materials		AH98.00-P-9409-03A .
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.	When installing a new right rear fender (1) the standard fuel filler cap must be attached and the filler neck must be covered with a spark protection blanket.
3	Cut off rear fender (1).
	000 588 00 84 00 Heat gun		WS54.00-P-0049B .
		Commercially available tools  Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner	AR63.50-P-1400-02LWS .
		1K-zinc dust paint	*BR00.45-Z-1056-07A .
		Primer stick	*BR00.45-Z-1012-07A .
4	Prepare rear fender (1).	Commercially available tools  Round wire brush Body power jigsaw Spot weld milling machine	AR63.50-P-1400-03LWS .
		1K-zinc dust paint	*BR00.45-Z-1056-07A .
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
Notice	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
	General information on riveting		AH60.00-P-0003-01N .
5	Install rear fender (1).		AR63.50-P-1400-04LWS .
	000 588 01 84 00 Welder		WS60.00-P-0021K .
	000 588 02 84 00 Welder		WS60.00-P-0022K .
		Gap dimensions on hoods, doors and lids Commercially available tools  Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner	AR60.00-P-0700-01LW .
		1K-zinc dust paint	*BR00.45-Z-1056-07A .
		Model 205.2 Rear door to side section, bottom	*BE60.00-P-1010-01BB .
		Model 293 Rear door to side piece	*BE60.00-P-1010-01OA .
		Model 253.9 Rear door to side piece	*BE60.00-P-1008-01FA .
		Model 205.2 Sidewall to rear spoiler	*BE60.00-P-1020-01BB .
		Model 205.2 Sidewall to liftgate	*BE60.00-P-1021-01BB .
		Model 253.9Sidewall to liftgate	*BE60.00-P-1013-01FA .
		Model 293Side piece to rear spoiler/liftgate	*BE60.00-P-1015-01OA .
		Model 205.2 Outside of tail lamp to inside of tail lamp	*BE60.00-P-1022-01BB .
		Model 253.9 Outside of tail lamp to inside of tail lamp	*BE60.00-P-1014-01FA .
		Model 293 Outside of tail lamp to inside of tail lamp	*BE60.00-P-1021-01OA .
		Model 205.2 Sidewall to outside of tail lamp at bottom	*BE60.00-P-1026-01BB .
		Model 253.9 Outer tail lamp to sidewall, bottom	*BE60.00-P-1019-01FA .
		Model 293 Outer tail lamp to sidewall, bottom	*BE60.00-P-1022-01OA .
		Model 205.2 Outside of tail lamp to bumper	*BE60.00-P-1027-01BB .
		Model 253.9 Outside of tail lamp to bumper	*BE60.00-P-1020-01FA .
		Model 293 Outside of tail lamp to bumper	*BE60.00-P-1023-01OA .
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A .
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A .
		Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A .
		Feeler gauge If required as an alternative to restoring the surfaces with a body solder, ↓ Apply basic body filler.	Fig 2.
			AR60.00-P-0031-01LWG .
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A .
		Basic body filler	*BR00.45-Z-1057-07A .
6	Clean weld joints and sheet metal flange.	Commercially available tools  Round wire brush
7	Remove spark protection blankets.
8	Clean repair area.	Commercially available tools  Wet/dry vacuum cleaner
9	Prime repair area using primer filler
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A .
	General information on operation items and work procedures for painting	Use only primer fillers approved by manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A .
10	Seal seam after repair.		AR97.10-P-4000LW .
11	Paint repair areas and adjacent surfaces
Notice	Notes on paintwork repairs		AH98.00-P-9408-02A .
	General information on operation items and work procedures for painting	Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.	AH98.00-P-0003-01A .
12	Supplement cavity preservation.		AR97.20-P-1500LW
13	Install all detachable parts in area of repair point.

Fig 2: Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA