Adjust Driver Door - AR72.10-P-0551LW
Model 205
Model 213
Model 253
Model 293
MODIFICATION NOTES
| 29.04.2021 | Front door window to rear side window | Model 205.4 | BE60.00-P-1029-01BB |
Shown on Model 205.0
Shown on Model 205.0
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove | |||
| 1 | Switch off ignition and store transmitter key outside of transmission range (min. 2 m). | ||
| 2 | Remove screws (16) and remove lock striker (15). | ||
| Check | |||
| 3 | Check adjustment of the driver's door (1). | Model 205, 253, 293 | AR60.00-P-0700-01LW |
| Model 213 |
AR60.00-P-0700-01LWE | ||
| Model 293 Front door cover to rear door cover | *BE60.00-P-1011-01OA | ||
| Model 293 Front door to rear door | *BE60.00-P-1009-01OA | ||
| Model 293 Front door to fender | *BE60.00-P-1008-01OA | ||
| Model 205 Front door to fender | *BE60.00-P-1008-01BB | ||
| Model 205.0/1/2 Front door to rear door | *BE60.00-P-1009-01BB | ||
| Model 205.0/1/2 Front door cover to rear door cover | *BE60.00-P-1011-01BB | ||
| Model 205.3/4Longitudinal member panel to Front door | *BE60.00-P-1030-01BB | ||
| Model 205.3/4 Front door to sidewall | *BE60.00-P-1007-01BB | ||
| Model 205.3/4 Front door window to rear side window | *BE60.00-P-1029-01BB | ||
| Model 213 Front door to fender | *BE60.00-P-1007-01GA | ||
| Model 213 Front door to rear door | *BE60.00-P-1008-01GA | ||
| Model 213 Front door cover to rear door cover | *BE60.00-P-1010-01GA | ||
| Model 253 Front door to fender | *BE60.00-P-1006-01FA | ||
| Model 253 Front door to rear door | *BE60.00-P-1007-01FA | ||
| Model 253 Front door cover to rear door cover | *BE60.00-P-1009-01FA | ||
| Fig 2 | |||
| Remove | |||
| 4 | Remove instrument panel cover (9). | When adjusting gap dimensions. | |
| Model 293 | AR68.10-P-1501EQ | ||
| Model 205, 253 | AR68.10-P-1500LW | ||
| Model 213 | AR68.10-P-1501LWE | ||
| 5 | Remove cover (11). | When adjusting gap dimensions. |
Fig 1 |
| 6 | Remove door sill trim (8). | When adjusting gap dimensions. Model 205.0/1/2, 213, 253, 293 |
AR68.30-P-4100LW |
| Model 205.3/4 | AR68.30-P-4100CLW | ||
| 7 | Remove bottom insulation insert (6). | When adjusting gap dimensions. |
|
| 8 | Release bracket (12) and bring out of the direct working area. | When adjusting gap dimensions. |
|
| 9 | Remove top insulation insert (7). | When adjusting gap dimensions. |
|
| Adjust | |||
| 10 | Loosen nuts (4, 5) on the A-pillar (10) one after the other, adjust driver's door (1), and tighten respective nut (4, 5) again. | When adjusting gap dimensions. Otherwise the hinges (2, 3) can be damaged. [I] Model 205.3/4 Three nuts (4) are installed. |
|
| Model 293 Front door cover to rear door cover | *BE60.00-P-1011-01OA | ||
| Model 293 Front door to fender | *BE60.00-P-1008-01OA | ||
| Model 293 Front door to rear door | *BE60.00-P-1009-01OA | ||
| M Nut, hinge to A-pillar | *BA72.10-P-1002-01W | ||
| Model 205 Front door to fender | *BE60.00-P-1008-01BB | ||
| Model 205.0/1/2 Front door to rear door | *BE60.00-P-1009-01BB | ||
| Model 205.0/1/2 Front door cover to rear door cover | *BE60.00-P-1011-01BB | ||
| Model 205.3/4Longitudinal member panel to Front door | *BE60.00-P-1030-01BB | ||
| Model 205.3/4 Front door to sidewall | *BE60.00-P-1007-01BB | ||
| Model 205.3/4 Front door window to rear side window | *BE60.00-P-1029-01BB | ||
| Model 213 Front door to fender | *BE60.00-P-1007-01GA | ||
| Model 213 Front door to rear door | *BE60.00-P-1008-01GA | ||
| Model 213 Front door cover to rear door cover | *BE60.00-P-1010-01GA | ||
| Model 253 Front door to fender | *BE60.00-P-1006-01FA | ||
| Model 253 Front door to rear door | *BE60.00-P-1007-01FA | ||
| Model 253 Front door cover to rear door cover | *BE60.00-P-1009-01FA | ||
| Fig 2 | |||
| 11 | Loosen screws (13, 14) on the driver's door (1 one after the other, adjust transition to the Front fender, and tighten respective screws (13, 14) again. | When adjusting transition to Front fender. | |
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | Otherwise the hinges (2, 3) can be damaged. |
AH00.00-P-0015-01CW | |
| *BA72.10-P-1001-01W | |||
| 12 | Position lock striker (15) on B-pillar and screw in screws (16) up to end stop. | ||
| 13 | Align lock striker (15) by carefully closing the driver's door (1). | ||
| 14 | Tighten screws (16) of lock striker (15). | *BA72.10-P-1004-01W | |
| Install | |||
| 15 | Repair paint damage on bolt heads of screws (13, 14). | If the transition to the Front fender is adjusted. | |
| 16 | Protect driver's door (1) and A-pillar (10) in the area of both hinges (2, 3) against corrosion. | Wax for engine compartment (400 ml spray can) | *BR00.45-Z-1018-05A |
| 17 | Install top insulation insert (7). | If gap dimensions have been adjusted. | |
| 18 | Install holder (12). | If gap dimensions have been adjusted. | |
| 19 | Install bottom insulation insert (6). | If gap dimensions have been adjusted. | |
| 20 | Install door sill trim (8). | If gap dimensions have been adjusted. Model 205.0/1/2, 213, 253, 293 |
AR68.30-P-4100LW |
| Model 205.3/4 | AR68.30-P-4100CLW | ||
| 21 | Install cover (11). | If gap dimensions have been adjusted. | |
| 22 | Install instrument panel cover (9). | If gap dimensions have been adjusted. Model 293 |
AR68.10-P-1501EQ |
| Model 205, 253 | AR68.10-P-1500LW | ||
| Model 213 | AR68.10-P-1501LWE | ||
| Calibrate | |||
| 23 | Calibrate left side camera with diagnostic system. | ||
| Model 293 with code 501 (360° camera) |
AD00.00-P-2000-06FR | ||
| Model 205, 213, 253 with code 501 (360° camera) |
AD00.00-P-2000-04B |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1006-01FA | Front door to fender | Dimension "G" | mm | 3, 5 (+1/-0, 5) | 3, 5 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01BB | Front door to sidewall | Dimension "H1" | mm | 3, 5 (±0, 5) | 3, 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01FA | Front door to rear door | Dimension "H" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01GA | Front door to fender | Dimension "G" | mm | 3, 6 (±0, 5) | 3, 6 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01BB | Front door to fender | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01BB | Front door to fender | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01GA | Front door to rear door | Dimension "H" | mm | 3, 9 (±0, 5) | 3, 9 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1008-01OA | Front door to fender | Dimension "E" | mm | 4 (±0, 5) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1009-01BB | Front door to rear door | Dimension "H" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1009-01FA | Front door cover to rear door cover | Dimension "J" | mm | 4, 0 (+1/-0, 5) | 4, 0 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01OA | Front door to rear door | Dimension "F" | mm | 4 (±0, 5) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1010-01GA | Front door cover to rear door cover | Dimension "J" | mm | 4, 3 (±0, 75) | 4, 3 (±0, 75) |
| For picture, see | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1011-01BB | Front door cover to rear door cover | Dimension "J" | mm | 4 (+1) | 4 (+1) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01OA | Front door cover to rear door cover | Dimension "H" | mm | 4 (-0, 5+1) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1029-01BB | Front door window to rear side window | Dimension "J1" | mm | 11 (±1) | 13, 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1030-01BB | Longitudinal member panel to Front door | Dimension "G1" | mm | 5, 5 (±1) | 5, 5 (±1) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1001-01W | Screw/bolt, hinge to Front door | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1001-01W | Screw/bolt, hinge to Front door | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1001-01W | Screw/bolt, hinge to Front door | Nm | 34 |
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1002-01W | Nut, hinge to A-pillar | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1002-01W | Nut, hinge to A-pillar | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1002-01W | Nut, hinge to A-pillar | Nm | 34 |
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1004-01W | Bolt, lock striker to B-pillar | Nm | 24 | 24 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1004-01W | Bolt, lock striker to B-pillar | Nm | 24 | 24 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1004-01W | Bolt, lock striker to B-pillar | Nm | 24 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1018-05A | Wax for engine compartment (400 ml spray can) | A 000 986 33 70 10 |