Remove/Install Rear Panoramic Fixed Glass Roof - AR77.21-P-0600LW
Model 205.0/1/2
with code 413 (Automatic panoramic sliding sunroof)
Model 253
with code 413 (Automatic panoramic sliding sunroof)
Shown on model 205.0
Fig 1: Rear Panoramic Fixed Glass Roof Components Location - Model 253 With Code 413 (Shown On Model 205.2)
Shown on MODEL 205.2
Shown on model 205.0
Shown on model 205.0
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts. | AS91.00-Z-0008-01A | |
| Topical note | Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | |
| Information, assessment and legal requirements when working with, handling and storing pyrotechnical components | AH91.00-Z-0000-10A | ||
| Remove | |||
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| 1 | Determine gap dimension between fixed element (1) and front panoramic roof and note down. | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
Fig 2 |
| 2.1 | Determine gap dimension (A) between fixed element (1) and rear window (2) and note down. | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
Fig 2 |
| 2.2 | Determine gap dimension (B) between fixed element (1) and rear roof paneling (22) and note down. | Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof) |
Fig 2 |
| 3.1 | Remove left and right drip rail (3). | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
|
| 3.2 | Remove left and right roof railing. | Model 205.2, 253.9 with code 413 (Automatic panoramic sliding sunroof) |
AR77.40-P-5000LW |
| 4 | Remove rear window (2). | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
AR67.20-P-2000LW |
| 5.1 | Detach roof lining and remove from vehicle through body shell aperture for rear window (2) with aid of helper. | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
AR68.30-P-4300LW |
| 5.2 | Detach roof lining and remove from vehicle through tailgate opening with aid of helper. | Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof) |
AR68.30-P-4300LWS |
| 6 | Remove rear roller sunblind (4). | AR77.21-P-0201NKX | |
| 7 | Detach ground line of on-board electrical system battery. | AR54.10-P-0003LW | |
| 8 | Disconnect electrical connector (5) at left and right window airbag unit (6). | Fig 4 | |
| 9 | Remove screw (7) at left and right window airbag unit (6). | ||
| 10 | Carefully push left and right window airbag unit (6) forward and guide out of mount (9) at side roof frame at bolt (8). | ||
| 11 | Remove left and right rear grab handle mount (10). | ||
| 12.1 | Remove left and right rear roof rack mount (11). | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
|
| 12.2 | Remove screws (23) at left and right side of fixed element (1). | Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof) |
|
| 13 | Pierce rear adhesive bead (12) with pull-in device (13), as shown, at rear left or right corner of fixed element (1) and guide cutting wire (14) into vehicle interior. | ||
| 14 | Mask off adjacent paint surfaces with protective covers (15) and cut through rear adhesive beads (12) with aid of helper. | While cutting protect adjacent paint surfaces with Otherwise the paint can be damaged. |
Fig 3 |
| 15 | Pierce (arrow E) front adhesive bead (16) with pull-in device (13), as shown, at front left or right corner of fixed element (1) and guide cutting wire (14) into vehicle interior. | ||
| 16 | Cover adjacent paint surfaces with protective covers (15). | While cutting protect adjacent paint surfaces with Otherwise the paint can be damaged. |
Fig 3 |
| 17 | Cover seal (17) with suitable cut protection (18) and cut through front adhesive bead (16) with aid of helper. | Protect seal (17) against damage with suitable cut protector (18) while cutting. Seal (17) can otherwise be damaged. |
|
| 18 | Cut off and remove protruding adhesive material in area of left and right reinforcement (19) so that front panel edge (arrow C) of reinforcement (19) is exposed. | ||
| 19 | Cover adjacent paint surfaces in cutting area with protective covers (15). | Protect adjacent paint surfaces in cutting area with Otherwise the paint can be damaged. |
Fig 3 |
| 20 | Position (arrows D) cutting wire (14), as shown, on fixed element (1) and simultaneously cut through left and right side adhesive bead (20) with aid of helper. | ||
| 21 | Attach cup suction tools to outside of fixed element (1). | ||
| 22 | Remove fixed element (1) from body with aid of helper. | ||
| Install | |||
| 23 | Mask off seal (17) with suitable fabric tape. | ||
| 24 | Prepare new fixed element (1) for installation. | AR77.21-P-0600-02CW | |
| 25 | Prepare body flange of fixed element (1). | AR77.21-P-0600-07NKX | |
| 26 | Apply adhesive material for fixed element (1). | AR77.21-P-0800-03LF | |
| 000 588 00 72 00 Sealing and corrosion protection gun | WS97.00-P-0001B | ||
| 27 | Mount and align fixed element (1) on body with aid of helper. | When mounting fixed element (1), ensure that rear roller sunblind (4) does not come into contact with adhesive material. Otherwise it is necessary to replace the rear roller sun blind (4), because dirt caused by the adhesive cannot be removed completely. with code 413 (Automatic panoramic sliding sunroof) Observe gap dimension between fixed element (1) and front panoramic roof determined before removal and gap dimension (A). with code 413 (Automatic panoramic sliding sunroof) Observe gap dimension (B) determined before removal. |
AR77.21-P-0600-06CW |
| Fig 2 | |||
| 28.1 | Install left and right rear roof rack mount (11). | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
*BA65.10-P-1001-01C |
| 28.2 | Tighten screw (23) at left and right side of fixed element (1). | Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof) |
|
| 29 | Load fixed element (1) in rear area with area-measured weights. | To load fixed element (1), only use area-measured weights, e.g. sandbags. Fixed element (1) can otherwise be damaged. Once the fixed element has been glued in (1), do not move the vehicle for at least 10 h. The strength of the adhesively bonded connection is otherwise impaired and the required adhesion of the adhesive material is not ensured. |
|
| 30 | Push left and right roller sunblind bearings (4.1) of rear roller sunblind (4) toward front until both roller sunblind bearings (4.1) fully engage in respective roller sunblind guide rail (4.2). | Ensure that the catch hooks (4.3) arrest correctly in front cutouts (4.4). Otherwise a teach-in run for the automatic reversing panoramic sliding roof reversing function is not possible later. |
|
| 31 | Install left and right guide tube for roller sunblind drive cable (21). | AR77.21-P-0232NKX | |
| 32 | Install left and right rear grab handle mount (10). | ||
| 33 | Insert left and right window airbag unit (6) with bolt (8) into mount (9) at side roof frame. | ||
| 34 | Tighten screw (7) at left and right window airbag unit (6). | *BA91.60-P-1004-01O | |
| 35 | Connect electrical connector (5) at left and right window airbag unit (6). | ||
| 36.1 | With aid of helper, place roof lining in vehicle through body shell aperture for rear window (2) and install. | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
AR68.30-P-4300LW |
| 36.2 | With aid of helper, place roof lining in vehicle through tailgate opening and install. | Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof) |
AR68.30-P-4300LWS |
| 37 | Install rear window (2). | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
AR67.20-P-2000LW |
| 38.1 | Install left and right drip rail (3). | Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) |
|
| 38.2 | Install left and right roof railing. | Model 205.2, 253.9 with code 413 (Automatic panoramic sliding sunroof) |
AR77.40-P-5000LW |
| 39 | Connect ground line of on-board electrical system battery. | AR54.10-P-0003LW | |
| 40 | Remove weights for loading fixed element (1). | ||
| 41 | Normalize panoramic sliding sunroof using vehicle diagnosis system and perform teach-in run for automatic reversing function. | ||
| AD00.00-P-2000-04B | |||
| Clean | |||
| 42 | Clean working area. |
ROOF
| Number | Designation | Model 205 | |
|---|---|---|---|
| BA65.10-P-1001-01C | Nut, roof carrier mount | Nm | 14 |
AIRBAG
| Number | Designation | Model 205.0/1/2/3 | Model 253 | |
|---|---|---|---|---|
| BA91.60-P-1004-01O | Bolt, holder for windowbag gas generator to A-pillar/roof frame | Nm | 6 | 6 |