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Home >> Mercedes Benz >> 2020 >> E350 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - 213 Chassis >> Testing & Repair >> Remove/Install Flywheel/Drive Plate >> (Remove/Install Flywheel/Drive Plate - AR03.30-P-8001OLC)

(Remove/Install Flywheel/Drive Plate - AR03.30-P-8001OLC)

Engine 654 in model 213, 238, 257 

G13770089Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVING Remove     
1 Remove transmission. Engine 654.8 in model 257 with transmission 725.1
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR27.10-P-0005OIH
    Engine 654 in model 238 with transmission 716.7 AR26.10-P-0020OLD
    Engine 654 in model 257 with transmission 725.0
except code M005 (Vehicles with 4MATIC/all-wheel drive)
AR27.10-P-0500OLB
    Engine 654 in model 213.016/216 with transmission 725.0
with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
AR27.10-P-0005OLC
    Model 213, 238 with engine 654 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all- wheel drive)
AR27.10-P-0500OLD
    Model 213 (except 213.016/216), 238 with engine 654 with transmission 725.0
except code M005 (Vehicles with 4MATIC/all- wheel drive)
AR27.10-P-0500OLC
2 Remove crankshaft Hall sensor (B70).   AR15.12-P-2134OLC
3 Counterhold crankshaft at belt pulley/vibration damper with counterholder and loosen screws (2). NOTES
Do not use an impact wrench/driver or a similar compressed air tool to loosen the screws (2).
Otherwise, damage to the crankshaft will occur.
IMPORTANT Release screws (2) as per figure in alphabetic sequence (a to h).
IMPORTANT Aid of helper required.
SPECIAL TOOL Counterholder
Fig 1
4 Unscrew bolts (2) and remove flywheel/drive plate (1) with perforated disk (3).    
5 Check rear radial shaft sealing ring for leak tightness and damage. If there are problems:

Replace rear radial shaft sealing ring.
AR03.20-P-3003OLC
INSTALLING Install     
6 Position flywheel/drive plate (1) with perforated disk (3) on crankshaft. IMPORTANT Cylinder pin specifies the installation position for flywheel/drive plate (1) and perforated disk (3).  
7 Screw in bolts (2) and tighten as per figure in alphabetic order (a to h). NOTES
Do not use an impact wrench or similar pneumatic tool to screw in bolts (2).
Otherwise the thread in the crankshaft flange will be damaged.
IMPORTANT Counterhold crankshaft at belt pulley/vibration damper using SPECIAL TOOL counterholder.
Aid of helper required.
Replace screws (2).
TORQUE SPECIFICATION Bolt, flywheel/two-mass flywheel/drive plate to crankshaft
*BA03.30-P-1002-01X 
    SPECIAL TOOL Counterholder Fig 1
8 Install crankshaft Hall sensor (B70).   AR15.12-P-2134OLC
9 Install transmission. Engine 654.8 in model 257 with transmission 725.1
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR27.10-P-0005OIH
    Engine 654 in model 238 with transmission 716.7 AR26.10-P-0020OLD
    Engine 654 in model 257 with transmission 725.0
except code M005 (Vehicles with 4MATIC/all- wheel drive)
AR27.10-P-0500OLB
    Engine 654 in model 213.016/216 with transmission 725.0
with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))
AR27.10-P-0005OLC
    Engine 654 in model 213, 238 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR27.10-P-0500OLD
    Engine 654 in model 213 (except 213.016), 238 with transmission 725.0
except code M005 (Vehicles with 4MATIC/all- wheel drive)
AR27.10-P-0500OLC
FLYWHEEL, DRIVE PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 654
BA03.30-P-1002-01X Bolt, flywheel/two-mass flywheel/drive plate to crankshaft Stage 1 Nm 45
Stage 2 ∠° 90
Fig 1: Identifying Counterholder (654 589 00 40 00)
G11971953Courtesy of MERCEDES-BENZ USA