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Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Maintenance >> Procedures >> Exhaust System >> Testing & Repair >> Remove/Install Exhaust Pipe Downstream Of Turbocharger - Ar49.10-D-5532TSV

Remove/Install Exhaust Pipe Downstream Of Turbocharger - Ar49.10-D-5532TSV

Engine 642 in model 907 

G13787745
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A 
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove trim of right cylinder head cover.   AR01.20-D-5017TSV
2 Remove heat shield (1). IMPORTANTTo do this, remove screws (2). 
TORQUE SPECIFICATIONBolt, heat shield to bracket 
*BA09.40-N-1009-02TSV 
    TORQUE SPECIFICATIONBolt, heat shield to exhaust collector pipe  *BA09.40-N-1010-02TSV 
3 Remove lambda sensor (3).   AR07.04-D-0086TSV
4 Remove temperature sensor (4) from the exhaust pipe (7). IMPORTANTDo not disconnect electrical connector.  AR07.04-D-0014TSV
5 Remove bolts (5). TORQUE SPECIFICATIONBolt, exhaust pipe to turbocharger  *BA09.40-N-1008-02TSV 
6 Open clamp (6). TORQUE SPECIFICATIONClamp, diesel particulate filter to exhaust pipe  *BA49.20-N-1007-02TSR 
7 Remove exhaust pipe (7). INSTALLATION IMPORTANT : Replace seals.  
8 Install in the reverse order.    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Check for leaktightness when engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION TURBOCHARGER

Number Designation Engine 642 in model 907
BA09.40-N-1008-02TSV Bolt, exhaust pipe to turbocharger Nm 20
TORQUE SPECIFICATION TURBOCHARGER

Number Designation Engine 642 in model 907
BA09.40-N-1009-02TSV Bolt, heat shield to bracket Nm 8
TORQUE SPECIFICATION TURBOCHARGER

Number Designation Engine 642 in model 907
BA09.40-N-1010-02TSV Bolt, heat shield to exhaust collector pipe Nm 12
TORQUE SPECIFICATION DIESEL PARTICULATE FILTER

Number Designation Model 907 with engine 642
BA49.20-N-1007-02TSR Clamp, diesel particulate filter to exhaust pipe Nm 18