Install Complete Outer Corner Pillar Paneling Upper Section And Weld In - Ar64.30-D-5731-03TS
| 000 588 01 84 00 Welder | WS60.00-P-0021K | |
| 000 588 02 84 00 Welder | WS60.00-P-0022K |
Model 907.6/7, 910.6
| Number | Designation | Model 907.6/7/8 | |||
|---|---|---|---|---|---|
| BE60.00-N-1006-01TS | Gap dimensions of tail lamp | Tail lamp to D-pillar | Dimension "FA" | mm | 2,0 (±1) |
| Tail lamp to hinge of rear-end door | Dimension "FB" | mm | 4,7 (±1,5) | ||
| Taillamp to bumper corner | Dimension "FC" | mm | 1,9 (±1,5) | ||
| For picture, see | AR60.00-D-0700-01TS | ||||
| Number | Designation | Model 907.6/7/8 | |||
|---|---|---|---|---|---|
| BE60.00-N-1007-01TS | Gap dimensions of rear-end door | Rear-end door to D-pillar | Dimension "GA" | mm | 5,5 (±1) |
| Rear-end door to tail lamp | Dimension "GB" | mm | 5,5 (±1,5) | ||
| Left rear-end door to right rear-end door | Dimension "GC" | mm | 6,0 (±1) | ||
| Rear-end door to bumper at bottom | Dimension "GD" | mm | 10 (±1,5) | ||
| Rear windows to each other | Dimension "GE" | mm | 6,3 (±1) | ||
| For picture, see | AR60.00-D-0700-01TS | ||||
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
Additional information can be found in the superordinate service document.
The safety information in the superordinate KD document must be observed.
The following operation steps are shown on model 907.633 with code D03 (Roof and rear-end doors, high version) on the right side of vehicle and must be performed analogously on the left side of vehicle if damaged.
- Install outer section (1), inner section (2), and lower section (3), fit, and fix in place.
Commercially available devices/tools
Clamping pliers (Standard)
- Tack outer section (1), inner section (2), and lower section (3) to each other
(areas A and B).
- Remove tacked outer section (1), inner section (2), and lower section (3).
- Outer section (1), inner section (2), and lower section (3)
(areas C and D).
- Outer section (1)
(areas E and F).
Inert gas weld in intervals and allow to cool down in between.
Heat distortion is reduced as a result.
- Surface grind inert gas welds (areas E and F).
Angular grinder
- Clean weld joints.
Rotary wire brush
- Remove shavings.
Wet and dry vacuum cleaner
- Apply zinc dust paint to insides of the spot weld flanges (areas C and D) and inert gas welds (areas E and F).
- Install complete upper section of the outside corner pillar paneling (4), hinges, rear-end door, sealing frame, and rear lamp unit and fit.
- Check gaps using
feeler gauge and adjust.
- Fix complete outside upper section of the corner pillar paneling (4) in place.
Clamping pliers (Standard)
- Remove hinges, rear-end door, sealing frame, and rear lamp unit.
- Complete upper section of the outside corner pillar paneling (4)
- Complete upper section of the outside corner pillar paneling (4)
(areas H and I).
- Surface grind inert gas spot welds (areas H and I).
Angular grinder
- Clean weld joints.
Rotary wire brush
- Remove shavings.
Wet and dry vacuum cleaner
- Complete upper section of the outside corner pillar paneling (4)
- Complete upper section of the outside corner pillar paneling (4)
Heat distortion is reduced as a result.
- Surface grind inert gas spot welds (areas K and J) and inert gas weld (area L).
Angular grinder
- Clean weld joints.
Rotary wire brush
- Remove shavings.
Wet and dry vacuum cleaner