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Remove/Install Front CROSSMEMBER - Ar62.30-D-0007TS

Model 907 

MODIFICATION NOTES

28.11.2019 Work procedure and picture displays revised The whole document

Shown on model 907 with code BA3 (Active Brake Assist) 

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CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Remove front bumper.   AR88.20-D-2000TS
2.1 Remove bracket (2) and position outside the working area. Model 907
with code BA3 (Active Brake Assist System)
Model 907
with code ET4 (Active Distance Assist DISTRONIC)
except code ME0 (Electric motor 85 kW)
 
3 Remove expansion rivets (10).    
4 Remove front crossmember (1). IMPORTANT To do this, unscrew screws (5) and unclip electrical wiring harnesses (4, 6).
SPECIAL TOOL Clip remover
Fig 1
INSTALLING Install     
5 Install front crossmember (1). IMPORTANT To do this, screw in screws (5) and clip in electrical wiring harnesses (4, 6).
TORQUE SPECIFICATION Screw, front crossmember to longitudinal member
*BA62.30-N-1001-01TS 
6 Install expansion rivets (10). INSTALLATION IMPORTANT : Check expansion rivet (10) for damage.
If the expansion rivets (10) are damaged,

Replace damaged expansion rivets (10).
 
7 Attach bracket (2). Model 907
with code BA3 (Active Brake Assist System)
Model 907
with code ET4 (Active Distance Assist DISTRONIC)
IMPORTANT To do this, clip bracket (2) into front crossmember (1) and screw in screws (3). Check holder (2) for damage.
If damage is present:

Replace damaged bracket (2).
 
8 Add cavity preservation at front crossmember (1). IMPORTANT Add cavity preservation at connection of front crossmember (1) to longitudinal members. AR97.20-D-1500TS
9 Install front bumper.   AR88.20-D-2000TS
TORQUE SPECIFICATION CROSSMEMBER

Number Designation Model 907
BA62.30-N-1001-01TS Screw, front crossmember to longitudinal member Nm 18
Fig 1: Clip Remover (452 589 01 63 00)
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