Partially Replace Front Longitudinal Member - Ar62.20-D-1255TSR
Model 907
Shown on left side of vehicle
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Welding protection blanket |
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| 3 | Remove part of the front longitudinal member (1). | Body power jigsaw Spot weld milling machine Rotary wire brush Wet and dry vacuum cleaner |
AR62.20-D-1255-01TSR |
| 4 | Prepare part of the front longitudinal member (1) for installation. | Rotary wire brush Wet and dry vacuum cleaner |
AR62.20-D-1255-02TSR |
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| 5 | Install part of front longitudinal member (1) | AR62.20-D-1255-03TSR | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
Clamping pliers (Standard) Hand drill Wet and dry vacuum cleaner |
Fig 1 | ||
| 6 | Clean weld joints and sheet metal flanges with rotary wire brush. | Rotary wire brush |
|
| 7 | Remove welding protection blankets. | Welding protection blanket |
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| 8 | Clean repair area. | Wet and dry vacuum cleaner |
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| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 9 | Prime repair area with a primer filler. Notes on paintwork repairs | http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02A |
| 10 | Seal seam after repair. | AR97.10-D-4000TS | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 11 | Paint repair area and adjacent surfaces. Notes on paintwork repairs | http://xentryportal.mercedes-benz.com |
AH98.00-P-9408-02A |
| 12 | Supplement cavity preservation | AR97.20-D-1500TS | |
| 13 | Install all detachable parts in area of repair point. |