LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> Sprinter 3500XD 2D Cab Chassis >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Electrical System, Equipment & Instructions - Test & Adjustment Values, Maintenance, Retrofitting & Conversion >> Retrofitting & Conversion >> Retrofit Camera - An54.65-D-0030-02TS

Retrofit Camera - An54.65-D-0030-02TS

  Risk of death  caused by falling from vehicle roof. Risk of injury  to other persons caused by falling objects during work in roof area.   AS65.00-Z-0002-01A
CAUTION Caution Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on carrying out repair work in the vehicle interior   AH68.00-N-0001-01S

Model 907.6 

except code D05 (Super-high roof) 

except code D06 (Super-high roof painted in vehicle colour) 

Model 907.7 

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity preservation (free of solvents), 1 liter A 000 986 72 70 10
BR00.45-Z-1025-04A Cleaner A 005 989 19 71
BR00.45-Z-1026-07A Masking tape Use corresponding commercially available repair materials.
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00
  1. Clean contact surface in crosshatched area of roof paneling (2).
  2. Glue on masking tape in crosshatched area of roof paneling (2).
    G13792553
    G13792554
  3. Mark datum line (A) on masking tape.

    IMPORTANT The datum line (A) is marked vertically relative to the center of the cutout of the additional brake lamp.

  4. Transfer dimensions (b1 , b2 , c1 , c2 , d1 , d2 , e1 , e2 ) and associated datum lines (B1 , B2 , C1 , C2 , D1 , D2 , E1 , E2 ) to masking tape as shown.
  5. Drill holes (3) with 0 8 mm at intersection points of datum lines (B1 , B2 ) and at intersection points of datum lines (C1 , C2 ).
  6. Drill hole (4) at intersection point of datum lines (D1 , D2 ) to 0 24 mm using suitable stepped drill bit.
  7. Drill hole (5) at intersection point of datum lines (E1 , E2 ) to Ø 14 mm using suitable stepped drill bit.
  8. Deburr bores (3, 4, 5).
  9. Remove drilling chips.
  10. Apply zinc dust paint around bores (4, 5).
  11. File each bore (3) to square shape using file.

    IMPORTANT File bores (3) to an edge length of approx. 8 mm.

  12. Apply zinc dust paint around bores (3).
    G13792555
    G13792556
  13. Install expansion nuts (7).
  14. Guide coupling (9) outward through roof paneling (2).
  15. Connect plug (8) to coupling (9).
  16. Guide plug (8) with coupling (9) inward through roof paneling (2).
  17. Retrofit reversing camera (1).

    IMPORTANT To do so, screw in screws (10).

  18. Add cavity preservation in inner area of roof paneling (2).
scientia non olet · About LEMON Manuals