LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> S560e >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Electric Motor Systems >> Electrical Drive System - 222 Chassis >> Basic Knowledge >> Overview Of System Components, Hybrid Drive System - GF08.30-P-9999LFH

Overview Of System Components, Hybrid Drive System - GF08.30-P-9999LFH

Engine 276 in model 222.057/157 

Engine 276 in model 222.163 

Engine 276 in model 222.173 

Engine 651.9 in model 222.004/104 

G15367792Courtesy of MERCEDES-BENZ USA

Shown on model 222.0/1 up to model year 2018 

G15367793Courtesy of MERCEDES-BENZ USA

Shown on model 222.057 (except model 222.163, 222.173) 

IMPORTANT Engine 276 in model 222.057/157

Engine 276 in model 222.173

Engine 651.9 in model 222.004/104 DC/DC converter

A DC/DC converter is integrated in the power electronics control unit, which converts the high voltage direct voltage (primary voltage) into 12 V direct voltage (secondary voltage) and vice versa and transfers these between the high voltage on-board electrical system and the 12 V on-board electrical system.

IMPORTANT Engine 276 in model 222.163

DC/DC converter control unit

The DC/DC converter control unit is installed in the vehicle as a separate component. The DC/DC converter control converts high-voltage direct voltage (primary voltage) into 12-V direct voltage (secondary voltage) and transfers these between the high voltage onboard electrical system and the 12-V on-board electrical system..

G15367794Courtesy of MERCEDES-BENZ USA

Shown on model 222.057 (except model 222. 163, 222.173) 

IMPORTANT Engine 276 in model 222.057/157

In order to ensure secure a reliable supply of power to the 12 V onboard electrical system, an alternator is required in addition to the electric machine due to the machine's low output compared to plug-in hybrids.

G15367795Courtesy of MERCEDES-BENZ USA

Shown on model 222.163 

IMPORTANT Electrical fuses in high-voltage battery

Replaceable fuses are found in the high-voltage battery (electrical fuse 750, electrical fuse 751, and electrical fuse 752). These are placed under a removable cover (with interlock contact breaker point), and located in the electric circuit behind the contactor.

In this way the electrical fuses for orderly power disconnect are not under voltage.

Shown on high-voltage battery module with open fuse panel (model 222.163) 

G15367796Courtesy of MERCEDES-BENZ USA

Shown on high-voltage battery module (model 222.173) 

G15367797Courtesy of MERCEDES-BENZ USA

View of engine 276.8 (model 222.163) 

G15367798Courtesy of MERCEDES-BENZ USA

Audio/COMAND control panel (model 222.163) 

G15367799Courtesy of MERCEDES-BENZ USA

View of Audio/COMAND control panel model 222.173 (except code 446 (Touchpad only)) 

G15367800Courtesy of MERCEDES-BENZ USA

Low-temperature circuit 1 

IMPORTANT The low-temperature circuit temperature sensor and the low-temperature circuit switchover valve primarily serve the function charge air cooling.

View of low-temperature circuit 1 (engine 276.8 and engine 651.9) 

G15367801Courtesy of MERCEDES-BENZ USA

Shown on model 222.163 (low-temperature circuit 2) 

G15367802Courtesy of MERCEDES-BENZ USA

IMPORTANT Engine 276 in model 222.163

For model 222.163 a more powerful and therefore a longer electrical machine is installed. This has an output of 80 kW and is 33 mm longer. This results in a longer transmission bell housing. There are no additional installation changes on the transmission.

Sectional view, transmission 724.2 

G15367803Courtesy of MERCEDES-BENZ USA

IMPORTANT Engine 276 in model 222.173 with transmission 725.017 In model 222.173 with transmission 725.017, a more powerful electric machine is installed compared with transmission 724.2. This has an output of 90 kW. In addition, the 725.017 is equipped with an engine separator clutch instead of the wet clutch (NAK).

G15367804Courtesy of MERCEDES-BENZ USA

Sectional view, transmission 725.017 

Sectional view of transmission bell housing of transmission 725.017 in model 222.173 

G15367805Courtesy of MERCEDES-BENZ USA
  Component description for instrument cluster Engine 276 in model 222.057/157 up to model year 2018
276 in model 222.163 up to model year 2018
Engine 651.9 in model 222.004/104 up to model year 2018 A1
GF54.30-P-6000LF
    Engine 276 in model 222.173 as of model year 2018 A1 GF54.30-P-6000LFM
  Component description for electric refrigerant compressor A9/5 GF83.55-P-2110LFH
  Head unit, component description Model 222.004/104 with engine 651.9 as of model year 2018
222.057/157 with engine 276 as of model year 2018
222.163 with engine 276 as of model year 2018
Model 222.173 with engine 276 as of model year 2018 A26/17
GF82.85-P-3140LFM
  Component description for COMAND controller unit Engine 276 in model 222.057/157 up to model year 2018
276 in model 222.163 up to model year 2018
Engine 651.9 in model 222.004/104 up to model year 2018 A40/3
GF82.85-P-3136LF
  Component description for Audio/COMAND control panel Engine 276 in model 222.057/157 up to model year 2018
276 in model 222.163 up to model year 2018
Engine 651.9 in model 222.004/104 up to model year 2018 A40/9
GF54.21-P-4501LF
    Engine 276 in model 222.173 as of model year 2018 with code 448 (Touchpad) A40/9 GF54.21-P-4501LFM
  Touchpad, component description Engine 276 in model 222.057/157 with code 448 (Touchpad)
276 in model 222.163 with code 448 (Touchpad)
276 in model 222.173 with code 448 (Touchpad)
Engine 651.9 in model 222.004/104 with code 448 (Touchpad) A105
GF54.21-P-4511LF
  Supplemental restraint system control unit, component description N2/10 GF91.60-P-4080LF
  Component description for CDI control unit Engine 651.9 in model 222.004/104 N3/9 GF07.16-P-6000OLA
  Component description for ME-SFI (ME) control unit Engine 276.9 in model 222.057/157 N3/10 GF07.61-P-6000MMK
    Engine 276.8 in model 222.163 N3/10 GF07.61-P-6000MMT
  Component description for front SAM control unit N10/6 GF54.21-P-7010LF
  Component description for rear SAM control unit N10/8 GF54.21-P-7030LF
  Climate control, control unit, component description N22/1 GF83.40-P-2250LF
  Component description for Electronic Stability Program control unit Engine 276 in model 222.057/157 up to model year 2018
276 in model 222.163 up to model year 2018
Engine 651.9 in model 222.004/104 up to model year 2018 N30/4
GF42.45-P-5119LFH
    Engine 276 in model 222.173 as of model year 2018 N30/4 GF42.45-P-5119LFA
  AIRMATIC control unit, component description N51/3 GF32.22-P-5110LF
  Component description for radar sensors control unit Engine 276 in model 222.057/157 up to model year 2018 with code P20 (Driving Assistance package Plus)
276 in model 222.163 up to model year 2018 with code P20 (Driving Assistance package Plus)
Engine 651.9 in model 222.004/104 up to model year 2018 with code P20 (Driving Assistance package Plus) N62/1
GF30.30-P-3301LF
  Mercedes-Benz Intelligent Drive control unit, component description Engine 276 in model 222.173 as of model year 2018 with code 23P (Driving Assistance package) N62/4 GF30.30-P-3312LFM
  Component description for left front door control unit N69/1 GF72.29-P-6001LF
  Component description for the electronic ignition lock control unit N73 GF80.57-P-6001LF
  Component description for battery management system control unit N82/2 GF54.10-P-3012LFH
  Component description for DC/DC converter control unit Engine 276 in model 222.163 N83/1 GF54.10-P-3006LFH
  High-voltage charger control unit, component description Engine 276 in model 222.163 N83/5 GF08.20-P-2000LFH 
  Component description for fuel pump control unit Engine 276.8 in model 222.163
Engine 276.9 in model 222.057/157 N118
GF47.40-P-2001MMK
    Engine 651.9 in model 222.004/104 N118 GF47.40-P-2001OGS
  Drivetrain control unit, component description Engine 276.8 in model 222.163
Engine 276.9 in model 222.057/157 N127
GF54.21-P-2141MMK
    Engine 651.9 in model 222.004/104 N127 GF54.21-P-2141OLA
  Component description for power electronics control unit N129/1 GF08.20-P-1001LFH 
  Component description for fully integrated transmission control unit Model 222.004/057/104/157/163 with transmission 724.2 up to model year 2018 Y38n4 GF27.60-P-5165LFH
    Engine 276 in model 222.173 with transmission 725.017 Y38n4 GF27.60-P-5165ANP
  Table of contents for function description-hybrid drive system   GF08.30-P-0999LFH