LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2019 >> S560e >> Repair and Diagnosis >> Accessories & Equipment >> Seats >> Seats, Bunks, Restraint Systems - 222 Chassis (2 Of 4) >> Testing & Repair >> Remove/Install Rear Seat Active Belt Buckle - AR91.40-P-1521LF

Remove/Install Rear Seat Active Belt Buckle - AR91.40-P-1521LF

Model 222.0/1/9 with code 223 (Electric backrest adjustment and head restraints) with code P36 (PRE-SAFE® rear package) 

Model 222.0/1/9 with code 224 (Individual rear seats) with code P36 (PRE-SAFE® rear package) 

G15367647Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  during testing and repair operations related to pyrotechnically components Do not expose pyrotechnically component parts to temperatures above 100°C or 212°F. Disconnect current supply when working on such component parts. AS91.00-Z-0008-01A 
  Information, assessment and legal requirements when working with, handling and storing pyrotechnically components   AH91.00-Z-0000-10A
  Note on working on active belt buckle   AH91.40-P-1521-01LFA
REMOVING Remove     
1 Remove left or right rear seat backrest (2) Model 222.0/1/9 with code 223 (Electric backrest adjustment and head restraints) with code P36 (PRE-SAFE® rear package)
Model 222.0/1/9 with code 224 (Individual rear seats) with code P36 (PRE-SAFE® rear package)
AR91.12-P-1620LFA 
2 Cut through insulation (3), as shown    
3 Fold insulation (3) forward    
4 Detach electrical connector (4, 6)    
5 Unscrew nuts (5)    
6 Remove seat belt buckle (1)    
REMOVING Install     
7 Position belt buckle (1) at installation location    
8 Tighten nuts (5) finger-tight IMPORTANT Belt buckle (1) must still be able to be moved.  
9 Use the feeler gauge (9) to set dimension "a" between the vehicle floor (8) and the belt buckle bracket (7) IMPORTANT Dimension "a" corresponds to 3.0 mm.
The SPECIAL TOOL feeler gauge (9) is used to set the distance that the bracket for the rear seat backrest (2) requires to be able to retract between the vehicle floor (8) and the belt buckle bracket (7).
SPECIAL TOOL Feeler gauge
Fig 1
10 Tighten nuts (5) IMPORTANT While tightening the nuts (5), leave the SPECIAL TOOL feeler gauge (9) inserted as a spacer between the belt buckle bracket (7) and the vehicle floor (8).
TORQUE SPECIFICATION Bolt/nut for rear belt buckle
*BA91.40-P-1008-01T 
11 Check dimension "a" again, if necessary repeat adjustment procedure IMPORTANT Dimension "a" corresponds to 3.0 mm.
If the SPECIAL TOOL feeler gauge (9) cannot be easily slipped in between the belt buckle bracket (7) and the vehicle floor (8), the rear seat backrest (2) will be difficult to assemble.
SPECIAL TOOL Feeler gauge
Fig 1
12 Connect diagnostic system and update active belt buckle control unit Only when replacing belt buckle (1).  
REFER TO SELF-DIAGNOSTIC SYSTEMS   IMPORTANT The cycle number for the corresponding belt buckle (1) must be reset to the value "Zero" in the active belt buckle control unit. AD00.00-P-2000-04B
SEAT BELTS/EMERGENCY TENSIONING RETRACTORS

Number Designation Model 222
BA91.40-P-1008-01T Bolt/nut for rear belt buckle Nm 35
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G11129153Courtesy of MERCEDES-BENZ USA