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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Suspension - 222 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Front Axle Valve Body - AR32.50-P-0001LF

Remove/Install Front Axle Valve Body - AR32.50-P-0001LF

Model 217 

With Code 487 (Active Body Control (ABC)) 

Model 222 

With Code 487 (Active Body Control (ABC)) 

Shown on MODEL 222 With Code 487 

(Active Body Control (ABC)) 

Fig 1: Front Axle Valve Body Components Location - Model 222 (Shown With Code 487)
G15367115Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
Notice  Notes on fitting hydraulic lines and hoses   AH32.50-P-0001-02A 
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on Active Body Control suspension   AH32.50-P-0001-01N 
REMOVINGINSTALLING Remove/install     
1 Release pressure in ABC system using diagnostic system   AR32.50-P-0001-01LF 
      AD00.00-P-2000-04B
2 Detach left front wheel-and-tire assembly   AR40.10-P-1102A
3 Remove left front fender liner   AR88.10-P-1300LF
4 Detach all electrical connections (5 pieces) from front axle ABC valve unit (Y36/1)    
5 Clean area surrounding hydraulic line connections on front axle ABC valve unit (Y36/1) IMPORTANT Use clean, lint-free rags and cleaner without any mineral oil only.  
6 Mark hydraulic lines (1) relative to connections on front axle ABC valve unit (Y36/1) and detach NOTES
Make sure that dirt does not enter into the opened hydraulic lines (1) and the front axle ABC valve unit (Y36/1).
The ABC system can otherwise fail.
 
    TORQUE SPECIFICATION Bolt, lines to front valve unit Check sealing rings for damage:

Install new seals.
Check support rings for damage:

Replace hydraulic line (1).
*BA32.50-P-1003-03B 
7 Seal hydraulic lines (1) and openings on front axle ABC valve unit (Y36/1) using stop plugs SPECIAL TOOL Record plug Fig 2
8 Unscrew nuts (2) and detach front axle ABC valve unit (Y36/1) with bracket from longitudinal member TORQUE SPECIFICATION Nut, front valve unit bracket to longitudinal member *BA32.50-P-1001-03B 
9 Transfer marking on old front axle ABC valve unit (Y36/1) to new front axle ABC valve unit (Y36/1) When replacing front axle ABC valve unit (Y36/1)  
10 Detach all brackets from the front axle ABC valve unit (Y36/1) When replacing front axle ABC valve unit (Y36/1)
TORQUE SPECIFICATION Bolt, bracket to front valve unit
*BA32.50-P-1002-03B 
11 Install in the reverse order    
12 Replace stop plugs in removed front axle ABC valve unit (Y36/1) with plugs When replacing front axle ABC valve unit (Y36/1)
IMPORTANT Caps are supplied with new part.
 
13 Fill and bleed ABC system   AR32.50-P-0021SX 
ACTIVE BODY CONTROL

Number Designation Model 217 Model 222
BA32.50-P-1001-03B Nut, front valve unit bracket to longitudinal member M8 Nm 20 20
ACTIVE BODY CONTROL

Number Designation Model 217 Model 222
BA32.50-P-1002-03B Bolt, bracket to front valve unit M6 Nm 10 10
ACTIVE BODY CONTROL

Number Designation Model 217 Model 222
BA32.50-P-1003-03B Bolt, lines to front valve unit M8 Nm 20 20
Fig 2: Identifying Record Plug (129 589 00 91 00)
G12078802Courtesy of MERCEDES-BENZ USA