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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Suspension - 222 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Air Suspension/AIRmatic Compressor - AR32.22-P-2001LF

Remove/Install Air Suspension/AIRmatic Compressor - AR32.22-P-2001LF

Model 217 

except code 487 (Active Body Control (ABC)) 

Model 222 

except code 487 (Active Body Control (ABC)) 

Fig 1: Air Suspension/AIRmatic Compressor Components Location - Model 222 Except Code 487
G15367062Courtesy of MERCEDES-BENZ USA

Shown on model 222 

DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Notes on AIRmatic   AH32.22-P-1000-02LF 
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmission range (at least 2 m)    
2 Remove front engine compartment paneling   AR61.20-P-1105LF
3 Detach left fender liner from front bumper   AR88.10-P-1300LF
4 Unlock and disconnect electrical connectors (1, 2)    
5 Open clamp (3) and pull off air intake hose IMPORTANT Plug air intake hose.  
    SPECIAL TOOL Record plug Fig 4
6 Detach pressure line (4) from AIRmatic compressor (A9/1) IMPORTANT Plug pressure line (4).  
    TORQUE SPECIFICATION Pressure line to air compressor/valve block *BA32.22-P-1006-03F 
    SPECIAL TOOL Record plug
If pressure line (4) is damaged

Repair AIRmatic pressure line connection.
Fig 4
      AR32.22-P-2001-02SX 
    TORQUE SPECIFICATION Pressure line to central reservoir *BA32.22-P-1007-03F 
    TORQUE SPECIFICATION Pressure line to air compressor/valve block *BA32.22-P-1006-03F 
    Leak detection spray *BR00.45-Z-1002-03A 
    SPECIAL TOOL Socket wrench bit Fig 2
    SPECIAL TOOL Knife Fig 3
7 Unscrew nuts (5) and remove AIRmatic compressor (A9/1)    
  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
    TORQUE SPECIFICATION Nut, compressor mounting to bracket for air compressor *BA32.22-P-1004-03F 
8 Replace AIRmatic relay (K40/8kR) When replacing AIRmatic compressor (A9/1).  
REFER TO BASIC KNOWLEDGE Assignment of engine fuse and relay module Model 222
up to model year 2018
except code 487 (Active Body Control (ABC))
IMPORTANT When replacing the AIRmatic compressor (A9/1), always replace the AIRmatic relay (K40/8kR) as its switching contacts may have been damaged previously.
GF54.15-P-1256-32LF
9 Transfer bearings with brackets When replacing AIRmatic compressor (A9/1).  
10 Install in the reverse order    
INSPECT Check     
11 Perform leak check   AR32.22-P-8100LF 
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform engine test run and check AIRmatic for proper operation    
AIR SUSPENSION

Number Designation Model 217 Model 222
BA32.22-P-1004-03F Nut, compressor mounting to bracket for air compressor Nm 5 3
AIR SUSPENSION

Number Designation Model 217 Model 222
BA32.22-P-1006-03F Pressure line to air compressor/valve block Nm 3, 5 3, 5
AIR SUSPENSION

Number Designation Model 217 Model 222
BA32.22-P-1007-03F Pressure line to central reservoir Nm 5 5
Fig 2: Identifying Socket Wrench Bit (211 589 00 09 00)
G14172724Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G12078802Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-03A Leak detection spray Christ of Fischer GmbH http://www.kaeltefischer.de