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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Cooling Systems >> Engine Cooling System - 222 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Coolant Thermostat >> Remove/Install Coolant Thermostat - AR20.10-P-2461MNL

Remove/Install Coolant Thermostat - AR20.10-P-2461MNL

Engine 176 In Model 217, 222 

MODIFICATION NOTES

04.05.2021 Remove left charge air cooler. Operation step 3.  
Fig 1: Coolant Thermostat Components Location - Engine 176 In Model 222
G15362545Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A 
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on coolant   AH20.00-P-2080-01KOA 
  Notes on coolant level   AH20.00-P-1142-01CW 
REMOVINGINSTALLING Remove/install     
1 Drain off coolant.   AR20.00-P-1142MNL 
2 Remove right charge air cooler. Engine 176 in model 217, 222with small lower coolant expansion reservoir for low-temperature circuit AR09.41-P-6828MNL
    Engine 176 in model 217, 222with large lower coolant expansion reservoir for low-temperature circuit AR09.41-P-6828MNP
3 Remove left charge air cooler. Engine 176 in model 217, 222with large lower coolant expansion reservoir for low-temperature circuit  
      AR09.41-P-6827MNP
4 Release electrical connector of coolant thermostat heating element (R48) and disconnect.    
5 Remove screw of coolant line bracket at coolant thermostat (7). TORQUE SPECIFICATION M6X1 *BA00.10-P-1002-04A 
6 Unscrew screws (3) and remove coolant inlet fitting (1). INSTALLATION IMPORTANT:  Replace seal.  
    TORQUE SPECIFICATION Screw, coolant outlet fitting/coolant connection to thermostat housing *BA20.10-P-1005-01ZA 
7 Remove screws (4) and remove coolant thermostat (7). INSTALLATION IMPORTANT:  Replace seal.  
    TORQUE SPECIFICATION Bolt, thermostat housing to crankcase *BA20.10-P-1002-01ZA 
8 Install in the reverse order.    
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6X1 Nm 9 13
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 176
BA20.10-P-1002-01ZA Bolt, thermostat housing to crankcase Nm 8
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engine 176
BA20.10-P-1005-01ZA Screw, coolant outlet fitting/coolant connection to thermostat housing Nm 8