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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - 222 Chassis >> Testing & Repair >> Replace Rear Radial Shaft Sealing Ring >> Replace Rear Radial Shaft Sealing Ring - AR03.20-P-3003MNL

Replace Rear Radial Shaft Sealing Ring - AR03.20-P-3003MNL

Engine 176 in model 217, 222 

Fig 1: Rear Radial Shaft Sealing Ring Components Location - Engine 176 In Model 222
G15365745Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Remove drive plate INSTALLATION IMPORTANT : Only install upper engine cover and lower engine compartment paneling after the performing a leak test. AR03.30-P-8003MNL 
2 Remove bolt (1)    
3 Remove radial shaft sealing ring (2) with cap (3) IMPORTANT Radial shaft sealing ring (2) and cap (3) can only be removed together.  
4 Check radial shaft sealing ring (2) and crankshaft for damage If a problem arises
↓
Install new crankshaft.
 
      AR03.20-P-4351MNL 
CLEAN Clean     
5 Clean sealing surface on crankcase and oil pan   AR01.00-P-0050-01A
    Loctite 7200 *BR00.45-Z-1038-04A 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
INSTALLING Install     
6 Moisten sealing lip of new radial shaft sealing ring (2) with engine oil    
REFER TO CAPACITIES & SPECIFICATIONS Specified engine oils for Cars, Vans (service) - Overview   BB00.40-P-0223-02A
7 Apply sealant to new cap (3)
Notes on distribution of sealant on crankcase end cover
  AH01.40-P-1000-09MNA
    Sealant, Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
8 Position insertion tool on crankshaft SPECIAL TOOL Insertion tool Fig 2
9 Install new radial shaft sealing ring (2) and new cap using insertion tool (3) SPECIAL TOOL Insertion tool Fig 2
10 Remove insertion tool SPECIAL TOOL Insertion tool Fig 2
11 Tighten new screws/bolts (1)    
Notice  Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
    TORQUE SPECIFICATION Screw/bolt, rear of bottom half of crankcase to crankcase/oil pan *BA01.40-P-1002-01ZA 
12 Install drive plate INSTALLATION IMPORTANT : Install top engine cover and bottom engine compartment linings only after the leak test. AR03.30-P-8003MNL 
13 Check engine oil level and correct    
REFER TO MAINTENANCE     AP18.00-P-1812SKI
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
14 Perform an engine test run and check engine for leak tightness    
15 Install lower engine compartment paneling   AR61.20-P-1105LF
16 Install upper engine cover    
CRANKCASE, TIMING CASE COVER, END COVER

Number Designation Engine 176
BA01.40-P-1002-01ZA Screw/bolt, rear of bottom half of crankcase to crankcase/oil pan Aluminum screw/bolt Stage 1 Nm 2
Stage 2 ∠° 45
Steel screw/bolt   Nm 9
Fig 2: Identifying Insertion Tool (273 589 00 43 00)
G12816456Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant, Loctite 5970, 50 ml A 003 989 98 20 10
BR00.45-Z-1038-04A Loctite 7200 A 010 989 90 71
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09