Remove/Install Right Catalytic Converter - AR49.20-P-0102MNM

Engine 177 in model 217, 222

MODIFICATION NOTES

11.09.2017

Screw holder catalytic converter to catalytic converter/holder

Motor 177 in Model 217

BA49.10-P-1011-02E

Courtesy of MERCEDES-BENZ USA

	Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.	Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone.	AS49.00-Z-0001-01A
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Notice	Notes on self-locking nuts and bolts		AH00.00-P-0001-01KOA
Notice	Notes on avoiding damage through contamination and foreign objects		AH00.00-P-5000-01A
	Remove/install
1	Remove heat shield	Only install upper engine cover after the leak test.	AR09.40-P-6044MNM
2	Remove clamp (11) of right catalytic converter (10)	Pay attention to alignment of clamp (11). Leaks can occur otherwise. If a one-piece clamp (11) is installed, install a two-piece clamp (11). In case of a two-piece clamp (11), replace screws/bolts and nuts.	AR09.40-P-6018-01MNE
		Clamp, front exhaust system to turbocharger	*BA49.10-P-1001-02E
		Caulking bolt	Fig 1
3	Remove right catalytic converter (10) from bracket (3)	Bolt, butterfly bracket to catalytic converter	*BA49.10-P-1003-02E
4	Remove front, center and lower rear engine compartment lining	Only install front, center and lower rear engine compartment lining again after a leak test.	AR61.20-P-1105LF
5	Remove bracket (8)	Bolt, bracket for catalytic converter to catalytic converter/bracket	*BA49.10-P-1011-02E
6	Remove clamp (7)	Exhaust system must be aligned so that it is free of tension before tightening bolted connections. Otherwise, leaks in exhaust system will occur. Replace clamp (7). Clamp, front exhaust system to center exhaust system	*BA49.10-P-1005-02E
7	Remove bracket (9) with bracket (3)	Bolt, exhaust system bracket to front of crankcase	*BA49.10-P-1006-02E
8	Secure right catalytic converter (10) against falling down
9	Remove the transmission	Engine 177 in model 217, 222 with code M005 (Vehicles with 4 MATIC/all-wheel drive)	AR27.10-P-0505MNN
		Engine 177 in model 217, 222 except code M005 (Vehicles with 4 MATIC/all-wheel drive)	AR27.10-P-0505MNM
10	Remove right oxygen sensor upstream of catalytic converter		AR07.04-P-0083MNM
11	Remove right lambda sensor downstream of catalytic converter		AR07.04-P-0084MNM
12	Release right catalytic converter (10) and remove downward
13	Remove combustion and corrosion residues at flange connections
14	Install in the reverse order
15	Check installation position and unobstructed movement of right catalytic converter (10)	In case of a complaint ↓ Realign right catalytic converter (10).
	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
16	Perform engine test run to test exhaust system function and check for leaks
17	Install center and lower engine compartment paneling		AR61.20-P-1105LF
18	Install upper engine cover

EXHAUST SYSTEM

Number	Designation			Engine 177 in model 217	Engine 177 in model 222
BA49.10-P-1001-02E	Clamp, front exhaust system to turbocharger	M6	Nm	8	8
BA49.10-P-1001-02E	Clamp, front exhaust system to turbocharger	M8	Nm	20	20

EXHAUST SYSTEM

Number	Designation		Engine 177 in model 217	Engine 177 in model 222
BA49.10-P-1003-02E	Bolt, butterfly bracket to catalytic converter	Nm	20	20

EXHAUST SYSTEM

Number	Designation		Engine 177 in model 217	Engine 177 in model 222
BA49.10-P-1005-02E	Clamp, front exhaust system to center exhaust system	Nm	35	35

EXHAUST SYSTEM

Number	Designation		Engine 177 in model 217	Engine 177 in model 222
BA49.10-P-1006-02E	Bolt, exhaust system bracket to front of crankcase	Nm	20	20

EXHAUST SYSTEM

Number	Designation		Engine 177 in model 217	Engine 177 in model 222
BA49.10-P-1011-02E	Bolt, bracket for catalytic converter to catalytic converter/bracket	Nm	20	20

Fig 1: Identifying Caulking Bolt (103 589 01 39 00)

Courtesy of MERCEDES-BENZ USA