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Home >> Mercedes Benz >> 2019 >> S450 Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 222 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Front Door Hinge >> Remove/Install Front Door Hinge - AR72.10-P-2660LFA

Remove/Install Front Door Hinge - AR72.10-P-2660LFA

Model 222 

except code Z07 (B7 armoring on special protection version) 

Passenger side 

G15380280Courtesy of MERCEDES-BENZ USA
G15380281Courtesy of MERCEDES-BENZ USA
G15380282Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Remove, install bottom hinge (1)     
1 Remove front door   AR72.10-P-0500LF 
2 Mark installation position of bottom A-pillar hinge leaf (1.1) and bottom door hinge leaf (1.2)    
3 Remove door sill molding (3)    
4 Remove edge guard (4) in area of side floor covering (5) from body flange    
5 Fold footrest floor covering (6) toward rear    
6 Remove cover (7)    
7 Detach side floor covering (5) from A-pillar and fold over    
8 Unclip instrument panel fuse box (F1/6) from A-pillar and lay down to side with electrical lines connected    
9 Press insulating mat (8) to side until cap (9) is accessible    
10 Remove cap (9) INSTALLATION IMPORTANT : Before installing cap (9):

Install front door and adjust
 
      AR72.10-P-0500LF 
11 Unscrew nuts (10) and remove bottom A-pillar hinge leaf (1.1) TORQUE SPECIFICATION Nut, hinge to A-pillar *BA72.10-P-1002-01V 
12 Unscrew bolts (11) and remove bottom door hinge leaf (1.2) TORQUE SPECIFICATION Bolt, hinge to front door *BA72.10-P-1001-01V 
13 Install bottom hinge (1) in reverse order    
  Remove, install top hinge (2)     
14 Move steering wheel all the way to the rear    
15 Remove front door   AR72.10-P-0500LF 
16 Mark installation position of top A-pillar hinge leaf (2.1) and top door hinge leaf (2.2)    
17 Remove left and right cover (12) from instrument panel    
18 Remove trim from left and right A-pillar Model 222.0/1
except code Z07 (B7 armoring on special protection version)
AR68.30-P-4050LF
19 Remove cover beneath dashboard (left) Model 222.0/1
except code Z07 (B7 armoring on special protection version)
AR68.10-P-1500LF
20 Remove steering column tube module   AR54.25-P-2802LF
21 Remove center dashboard cover (13) Model 222.0/1
except code Z07 (B7 armoring on special protection version)
AR68.10-P-3430LF
22 Remove insulation mat from instrument panel top section (14) IMPORTANT The insulation mat is located below the previously remove center instrument panel cover (13).  
23 Remove center instrument panel tweeter (H4/76) Model 222
with code 811 (High-End sound system) except code Z07 (B7 armoring on special protection version) Passenger side
 
24 Remove center instrument panel speaker (H4/27) Model 222
with code 348 (Emergency call/assistant system)
except code Z07 (B7 armoring on special protection version)
Passenger side Model 222
with code 350 (Ecall emergency call system, Europe)
except code Z07 (B7 armoring on special
protection version)
Passenger side Model 222
with code 810 (Premium sound system)
except code Z07 (B7 armoring on special protection version)
Passenger side Model 222
with code 811 (High-End sound system)
except code Z07 (B7 armoring on special protection version) Passenger side
 
25 Remove display module   AR54.30-P-6023LF
26 Remove front passenger airbag unit Model 222.0/1
except code Z07 (B7 armoring on special protection version)
AR91.60-P-0680LF
27 Remove trim piece from driver and passenger side instrument panel Model 222.0/1
except code Z07 (B7 armoring on special protection version)
AR68.10-P-1180LF
28 Open stowage compartment or ashtray (15) IMPORTANT Stowage compartment or ashtray (15) according to equipment.  
29 Remove caps (16) and unscrew bolts below    
30 Pull stowage compartment or ashtray (15) approx. 2 cm from instrument panel    
31 Remove screws/bolts (17)    
32 Remove instrument panel top section (14) from instrument panel crossmember with aid of helper from vehicle NOTES
Carefully handle instrument panel top section (14).
Otherwise the instrument panel top section (14) and the adjacent components in the vehicle can be damaged.
INSTALLATION IMPORTANT : Ensure that the footwell ventilation air duct (22) is seated correctly. When positioning instrument panel top section (14) on crossmember, guide electrical lines through corresponding openings in instrument panel top section (14).
 
33 Remove air distributor (18) INSTALLATION IMPORTANT : Ensure that air distributor (18) is arrested and seated correctly.  
34 Remove air duct (18.1)    
35 Remove cover (19) INSTALLATION IMPORTANT : Before installing cover (19):  
    Install front door and adjust AR72.10-P-0500LF 
36 Unscrew nuts (20) and remove top A-pillar hinge leaf (2.1) IMPORTANT Helper required to hold top A-pillar hinge leaf (2.1).  
    TORQUE SPECIFICATION Nut, hinge to A-pillar *BA72.10-P-1002-01V 
37 Unscrew bolts (21) and remove top door hinge leaf (2.2) TORQUE SPECIFICATION Bolt, hinge to front door *BA72.10-P-1001-01V 
38 Install top hinge (2) in reverse order    
FRONT DOOR

Number Designation MODEL 222 except CODE Z07
BA72.10-P-1001-01v Bolt, hinge to front door Nm 35
FRONT DOOR

Number Designation MODEL 222 except CODE Z07
BA72.10-P-1002-01v Nut, hinge to A-pillar Nm 35