Adjust Front Door - AR72.10-P-0550LFS
Model 222
with code Z07 (B7 armoring on special protection version)
MODIFICATION NOTES
| 27.08.2015 | "Calibrate 360° camera on left outside mirror or 360° on right outside mirror with diagnostic system" added. | Operation step 26 |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Check | |||
| 1 | Check gap dimensions on front door (1) all the way round | Always perform adjustment work on uneven gaps on corresponding upper and lower hinge leaves. Otherwise tension and damage can occur. |
AR60.00-P-0700-01LF |
| Front/rear door to roof paneling, side | *BE60.00-P-1009-01BA | ||
| Front door to fender | *BE60.00-P-1010-01BA | ||
| Front door to rear door | *BE60.00-P-1011-01BA | ||
| Front door cover to rear door cover | *BE60.00-P-1013-01BA | ||
| Fig 1 | |||
| 2 | Check transition between front fender and front door (1) | ||
| 3 | Check transition between front door (1) and rear door | ||
| Remove | |||
| 4 | Glue on adhesive strips (14) and cut in center of door joint | ||
| 5 | Mark installation position of lock striker (13). | ||
| 6 | Unscrew bolts (12) and remove locking eye (13) | ||
| 7 | Remove striker wedge (2) at bottom of front door (1) | ||
| 8 | Support front door (1) with floor jack and suitable block of wood, position below mounting location of striker wedge (2) | Do not support front door (1) at outer paneling Otherwise the front door (1) can be damaged by its high dead weight. |
|
| Adjust | |||
| 9 | Loosen bolts (15, 16) on A-pillar | ||
| 10 | Adjust gap dimensions at front door (1) by lifting or lowering floor jack | Front/rear door to roof paneling, side | *BE60.00-P-1009-01BA |
| Front door to fender | *BE60.00-P-1010-01BA | ||
| Front door to rear door | *BE60.00-P-1011-01BA | ||
| Front door cover to rear door cover | *BE60.00-P-1013-01BA | ||
| Fig 1 | |||
| 11 | Tighten screw/bolts (15, 16) | *BA72.10-P-1002-01Y | |
| 12 | Lower floor jack and remove | ||
| 13 | Loosen bolts (17) on upper door hinge leaf (18) and adjust transition between front door (1) and front door by moving front door (1) | ||
| 14 | Loosen bolts (19) on lower door hinge leaf (20) and adjust transition between front door (1) and front fender by moving front door (1) | ||
| 15 | Tighten screw/bolts (17, 19) | *BA72.10-P-1001-01Y | |
| 16 | Insert lock striker (13) and screw in bolts (12) up to stop | ||
| 17 | Adjust transition between front door (1), rear door and headliner by moving locking eye (13) | ||
| 18 | Tighten screws/bolts (12) | *BA72.10-P-1004-01Y | |
| Install | |||
| 19 | Repair paint damage to screw heads in working area with suitable touch-up paint pen | ||
| 20 | Position closing wedge (2) and position bolt or closing wedge (2) | ||
| 21 | Coat striker wedge (2) with grease | MB multipurpose grease, 5 kg | *BR00.45-Z-1034-06A |
| 22 | Carefully close and open front door (1) and determine on basis of grease impression on closing wedge (2), whether height of closing wedge (2) requires correction by inserting shims | ||
| 23 | Tighten bolts on striker wedge (2) | *BA72.10-P-1015-01Y | |
| 24 | Protect front door (1) and A-pillar in area of both hinges against corrosion | Wax for engine compartment (400 ml spray can) | *BR00.45-Z-1018-05A |
| Calibrate | |||
| 25.1 | Calibrate 360° camera on left outside mirror or 360° on right outside mirror with diagnostic system | Model 222 with code 501 (360° camera) with code Z07 (B7 armoring on special protection version) If the front door (1) has been adjusted on driver and passenger side. |
|
| AD00.00-P-2000-04B | |||
| 25.2 | Calibrate all the cameras for the 360° camera system using the diagnostic system | Model 222 with code 501 (360° camera) with code Z07 (B7 armoring on special protection version) If the front door (1) has been adjusted on driver and passenger side. |
|
| AD00.00-P-2000-04B |
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 222 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01BA | Front/rear door to roof paneling, side | Dimension "F" | mm | 4, 5 (±1) |
| For picture, see | AR60.00-P-0700-01LF | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 222 | ||
|---|---|---|---|---|
| BE60.00-P-1010-01BA | Front door to fender | Dimension "G" | mm | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LF | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 222 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01BA | Front door to rear door | Dimension "H" | mm | 4, 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LF | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 222 | ||
|---|---|---|---|---|
| BE60.00-P-1013-01BA | Front door cover to rear door cover | Dimension "J" | mm | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LF | |||
FRONT DOOR
| Number | Designation | Model 222 with code Z07 (B7 armoring on special protection version) | |
|---|---|---|---|
| BA72.10-P-1001-01Y | Bolt, hinge to front door | Nm | 40 |
FRONT DOOR
| Number | Designation | Model 222 with code Z07 (B7 armoring on special protection version) | |
|---|---|---|---|
| BA72.10-P-1002-01Y | Bolt, hinge to A-pillar | Nm | 40 |
FRONT DOOR
| Number | Designation | Model 222 with code Z07 (B7 armoring on special protection version) | |||
|---|---|---|---|---|---|
| BA72.10-P-1004-01Y | Bolt, lock striker to B-pillar | Stage 1 | Nm | 10 | |
| Stage 2 | Nm | 37 | |||
| Stage 3 | Loosen | ∠° | 180 | ||
| Stage 4 | Nm | 37 | |||
FRONT DOOR
| Number | Designation | Model 222 with code Z07 (B7 armoring on special protection version) | |
|---|---|---|---|
| BA72.10-P-1015-01Y | Bolt, door stop to front door | Nm | 4 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1018-05A | Wax for engine compartment (400 ml spray can) | A 000 986 33 70 10 |
| BR00.45-Z-1034-06A | MB multipurpose grease, 5 kg | A 001 989 34 51 10 |