Completely Replace C And D-Pillar Side Wall - Ar63.10-P-0800GQX

Model 166.8 

Fig 1: Inner D-Pillar And Outer C-Pillar Component Locations (Model 166.8)

Courtesy of MERCEDES-BENZ USA

	Remove
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A .
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A .
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A .
Topical note	General information on body repair		AH60.00-N-0001-01A
Topical note	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N .
Topical note	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A .
1	Remove all detachable parts in area to be repaired
2	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket
3	Equip straightening bench with module members, cross members and straightening tool set
	000 588 01 23 00 Body straightening system	Observe set-up plans provided.	WS60.00-P-0023K .
4	Place vehicle on straightening bench and fasten
5	Remove outer side wall		AR63.10-P-0805GQ .
6	Remove outer C-pillar (1) and inner rear side wall (2)		AR63.10-P-0800-01GQX .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
7	Prepare outer C-pillar (1) and inner rear side wall (2) for installation		AR63.10-P-0800-02GQX .
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
	Install
8	Install outer C-pillar (1) and inner rear side wall (2) and weld in		AR63.10-P-0800-04GQX .
	General information on riveting		AH60.00-P-0003-01N .
	000 588 02 84 00 Welder		WS60.00-P-0022K .
		Commercially available devices/tools  Blind rivet tool
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A .
		Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A .
		White sealing compound, 310 ml, DBL 6069.20	*BR00.45-Z-1003-01A .
9	Install outer sidewall		AR63.10-P-0805GQ .
10	Release vehicle from straightening bench, lift vehicle and remove straightening bench
11	Clean repair areas
12	Remove welding protection blankets	On all covered parts remaining in vehicle.
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
13	Prime repair area using primer filler	Use only primer filler approved by Daimler AG.
14	Seal seam following repairs		AR97.10-P-4000GQ .
		Supplement standard sealant with sealant]
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A .
15	Paint repair areas and adjacent surfaces	Use only paints approved by Daimler AG.
16	Add cavity preserving agent		AR97.20-P-1500GQ .
17	Install all detachable parts in area to be repaired

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1012-13A	Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	A 004 990 16 97