Adjust Engine Hood - AR88.40-P-3020GZ
Model 164, 166, 292
Shown on model 164.1
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Remove | |||
| 1 | Open engine hood and raise to vertical position | Model 164 | AR88.40-P-1000GZ |
| Model 166 | AR88.40-P-1000GQ | ||
| 2 | Remove both engine hood catch top sections (1) | ||
| Adjustment in transverse direction | |||
| 3.1 | Loosen screw/bolts (2) | Model 164 | |
| 3.2 | Loosen nuts | Model 166, 292 | |
| 4 | Check gap dimension between fender and engine hood, adjust if necessary | Adjustment in event of complaint | |
| Model 164 | AR60.00-P-0700-01GZ | ||
| Model 166, 292 | AR60.00-P-0700-01GQ | ||
| Model 164Gap dimension | *BE60.00-P-1001-01P | ||
| Model 166, 292Gap dimension | *BE60.00-P-1001-01Z | ||
| Fig 1 | |||
| 5.1 | Tighten screw/bolts (2) | Model 164 | |
| Gap dimension | *BE60.00-P-1001-01P | ||
| Gap dimension | *BE60.00-P-1001-01P | ||
| *BA88.40-P-1001-01K | |||
| 5.2 | Tighten nuts | Model 166, 292 | |
| *BA88.40-P-1005-01K | |||
| *BA91.60-P-1001-02A | |||
| Adjust in longitudinal direction | |||
| 6 | Remove gas-operated strut for hood | Model 164 | AR88.40-P-3010GZ |
| Model 166, 292 | AR88.40-P-3010GQ | ||
| 7.1 | Loosen screw/bolts (2) | Model 164 | |
| 7.2 | Loosen nuts | Model 166, 292 | |
| 8 | Check gap dimension between fender and engine hood, adjust if necessary | Adjustment in event of complaint | |
| Model 164 | AR60.00-P-0700-01GZ | ||
| Model 166, 292 | AR60.00-P-0700-01GQ | ||
| Model 164Gap dimension | *BE60.00-P-1001-01P | ||
| Model 166, 292Gap dimension | *BE60.00-P-1001-01Z | ||
| Fig 1 | |||
| 9.1 | Tighten screw/bolts (2) | Model 164 | |
| *BA88.40-P-1001-01K | |||
| 9.2 | Tighten nuts | Model 166, 292 | |
| *BA88.40-P-1005-01K | |||
| *BA91.60-P-1001-02A | |||
| Adjust height | |||
| 10 | Close engine hood and place onto stop buffers (3). | ||
| 11 | Set gap dimensions | Model 164 | AR60.00-P-0700-01GZ |
| Model 166, 292 | AR60.00-P-0700-01GQ | ||
Check gap dimension between fender and engine hood, gap dimension between engine hood and radiator trim and gap dimension between engine hood and headlamp. ↓ If necessary, loosen nuts and set height of stop buffers (3) |
Fig 1 | ||
| Model 164Gap dimension | *BE60.00-P-1001-01P | ||
| Model 164Gap dimension | *BE60.00-P-1003-01P | ||
| Model 164Gap dimension | *BE60.00-P-1004-01P | ||
| Model 166, 292Gap dimension | *BE60.00-P-1002-01Z | ||
| Model 166, 292Gap dimension | *BE60.00-P-1001-01Z | ||
| 12 | Open engine hood | ||
| Install | |||
| 13 | Install engine hood catch top sections (1) | ||
| 14 | Adjust height of striker (4) on engine hood catch top section (1) using the adjusting nut (5) | Only if necessary. | |
| 15 | Close engine hood and then check that the engine hood catches are locked into place. | ||
| 16 | Unlock engine hood and check arrest of safety hook (6) on radiator crossmember (7) | ||
| 17 | Install gas-operated strut on engine hood | Model 164 | AR88.40-P-3010GZ |
| Model 166, 292 | AR88.40-P-3010GQ | ||
| 18 | Repair paint damages on bolts (2) and adjustment nuts (5) using touch-up paint pen |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 164.1 | Model 164.8 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01P | Gap dimension | Front fender to A-pillar | Dimension "A" | mm | 4, 5 (±0, 5) | 3, 5 (±1, 0) |
| Fuel filler flap | Dimension "A1" | mm | 3 (+0, 5) | 3, 0 (±0, 5) | ||
| Fender to engine hood | Dimension "B" | mm | 3, 5 (±0, 5) | 3, 5 (±1, 0) | ||
| Rear door to side roof frame | Dimension "B1" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) | ||
| Front fender to front door | Dimension "C" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) | ||
| Picture | AR60.00-P-0700-01GZ | AR60.00-P-0700-01GZ | ||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 166 | Model 292 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01Z | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3, 8 (±1) | 3, 0 (±0, 5) |
| Engine hood to headlamp | Dimension "B" | mm | 3, 9 (±1) | 3, 5 (±1) | ||
| Engine hood to bumper | Dimension "C" | mm | 5, 4 (±1, 5) | 4, 5 (±1, 5) | ||
| Fender to A-pillar | Dimension "D" | mm | 3, 5 (±1) | 3, 0 (±0, 5) | ||
| Front door to fender | Dimension "E" | mm | 4, 3 (±0, 7) | 4, 0 (+1/-0, 5) | ||
| Front door to rear door | Dimension "F" | mm | 4, 8 (±0, 7) | 4, 5 (+1/-0, 5) | ||
| Rear door to rear fender | Dimension "I" | mm | 4, 3 (±0, 7) | 3, 5 (+1/-0, 5) | ||
| For picture, see | AR60.00-P-0700-01GQ | AR60.00-P-0700-01GQ | ||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 166 | Model 292 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1002-01Z | Gap dimension | Bumper to headlamp | Dimension "S1" | mm | 3, 0 (±0, 5) | 2, 0 (±1) |
| Dimension "S2" | mm | 3, 0 (±0, 5) | 2, 0 (±1) | |||
| Dimension "S3" | mm | 3, 0 (±0, 5) | 3, 0 (±1) | |||
| Fender to headlamp | Dimension "R" | mm | 3, 9 (±1) | 3, 0 (±1) | ||
| Engine hood to A-pillar | Dimension "Q" | mm | 3, 5 (±1) | 4, 0 (+1, 5/-1, 0) | ||
| For picture, see | AR60.00-P-0700-01GQ | AR60.00-P-0700-01GQ | ||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 164.1 | Model 164.8 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1003-01P | Gap dimension | Door sill molding to front door | Dimension "G" | mm | 6 (±1) | 6, 0 (±1, 0) |
| Rear door to rear fender | Dimension "H" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) | ||
| Front door to A-pillar | Dimension "I" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) | ||
| Fender to side headlamps | Dimension "J" | mm | 4 (±1) | 4, 0 (±1, 0) | ||
| Engine hood to front grille | Dimension "K" | mm | 6 (± 1, 5) | 6, 0 (±1, 0) | ||
| Picture | AR60.00-P-0700-01GZ | AR60.00-P-0700-01GZ | ||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 164.1 | Model 164.8 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1004-01P | Gap dimension | Rear door to C-pillar | Dimension "L" | mm | 4, 5 (±0, 5) | 4, 5 (±1, 0) |
| Engine hood to headlamp | Dimension "M" | mm | 4 (±1) | 4, 0 (±1, 0) | ||
| Bumper to headlamp | Dimension "N" | mm | 4 (±1) | 4, 0 (±1, 0) | ||
| Front grille to bumper | Dimension "O" | mm | 6 (± 1, 5) | - | ||
| Taillamp to rear-end door | Dimension "P" | mm | 5 (±0, 5) | 5, 0 (±1, 0) | ||
| Picture | AR60.00-P-0700-01GZ | AR60.00-P-0700-01GZ | ||||
ENGINE HOOD
| Number | Designation | Model 164.1/8 | |
|---|---|---|---|
| BA88.40-P-1001-01K | Screw/bolt, hinge to engine hood | Nm | 20 |
ENGINE HOOD
| Number | Designation | Model 166 | Model 292 | |
|---|---|---|---|---|
| BA88.40-P-1005-01K | Nut, hinge to engine hood | Nm | 20 | 20 |
ENGINE HOOD LIFTER
| Number | Designation | Model 166 | Model 292 | |
|---|---|---|---|---|
| BA91.60-P-1001-02A | Nut/bolt, engine hood lifter to engine hood hinge | Nm | 10 | 10 |