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Remove/Install Exhaust Gas Recirculation Cooler - AR14.20-P-7665CD

ENGINES 651 in MODELS 166, 172, 204, 207, 212, 218, 221 

G12081337
REMOVINGINSTALLING Remove/install     
  Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray.
Risk of poisoning  caused by swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
1 Remove vacuum reservoir   AR07.09-P-0001CD
2 Clamp off coolant hoses (1) on exhaust gas recirculation cooler using a clamp SPECIAL TOOL Clamping device Figure
3 Remove coolant hoses (1) on exhaust gas recirculation cooler NOTES In order to avoid leaks, check condition of coolant hoses (1) and hose clamps; replace if necessary.  
4 Remove screw/bolts (2) from exhaust gas recirculation cooler TORQUE SPECIFICATION *BA14.20-P-1006-01K 
TORQUE SPECIFICATION *BA14.20-P-1016-01K 
5 Undo screw/bolts (3) and remove bracket (4) TORQUE SPECIFICATION *BA14.20-P-1001-01K 
6 Remove screw/bolts (5) and exhaust gas recirculation cooler INSTALLATION NOTES : replace gasket (6) to prevent leakage.
TORQUE SPECIFICATION
*BA14.20-P-1001-01K 
7 Install in the reverse order    
INSPECT Checking     
8 Inspect cooling system for leaks Model 166.0 AR20.00-P-1010GQ
Model 172, 204, 207 AR20.00-P-1010CW
Model 212, 218 AR20.00-P-1010OMA
Model 221 AR20.00-P-1010SX
9 Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running
Carry out an engine test run and check exhaust recycle plant for leaktightness
Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
EXHAUST GAS RECIRCULATION

Number Designation Engine 651
BA14.20-P-1001-01K Screw/bolt, exhaust heat exchanger to valve housing Nm 9
BA14.20-P-1006-01K Screw/bolt, support brace for vacuum reservoir and exhaust heat exchanger to Y-support brace Nm 9
BA14.20-P-1016-01K Screw/bolt, exhaust heat exchanger support to exhaust heat exchanger Nm 9
Fig 1: Identifying Circuit (000 589 40 37 00)
G09975008Courtesy of MERCEDES-BENZ USA