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Home >> Mercedes Benz >> 2019 >> GLC300 Base >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes - Hydraulic & Mechanical Systems - 253 Chassis - 1 Of 2 >> Testing & Repair >> Check Thickness And Condition Of Brake Disks - AR42.10-P-0120LWG

Check Thickness And Condition Of Brake Disks - AR42.10-P-0120LWG

Model 213, 253, 293 

MODIFICATION NOTES

20.09.2019 "Checking brake disks for wear using Carboteq measurement method", added. Operation step 4.2 AR42.10-P-0264-01RG
G12939377Courtesy of MERCEDES-BENZ USA

Shown on right side of vehicle on model 253, except code B07 (Ceramic brake system) 

WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF 
  Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove wheel and tire assemblies.   AR40.10-P-1102A
MEASURING Measure     
2 Measure thickness of brake disk (1) on front and rear axle using vernier caliper. Model 213, 253
except code B07 (Ceramic brake system)
Model 293
 
    Model 293 Brake disk thickness BE42.10-P-1001-08IA
    Model 293 Brake disk thickness BE42.10-P-1001-09GA
    Model 253 except code B07 (Ceramic brake system) Brake disk thickness *BE42.10-P-1001-09Y 
    Model 213 except code B07 (Ceramic brake system) Brake disk thickness BE42.10-P-1001-09ZA
    Model 253 except code B07 (Ceramic brake system) Brake disk thickness *BE42.10-P-1001-08BA 
    Model 213 except code B07 (Ceramic brake system) Brake disk thickness BE42.10-P-1001-08CA
    SPECIAL TOOL Caliper gauge
If the wear limit has been exceeded or will be exceeded before the next brakepad change.
Fig 1
   
Replace brake disk (1) in a pair.
Model 213, 253
AR42.10-P-0220EWE 
    Remove/install brake disk (1) on front axle
Model 293
AR42.10-P-0230EQ
    Remove/install brake disk (1) on rear axle
Model 293
AR42.10-P-0240EQ
INSPECT Check     
3 Check brake disk (1) on front and rear axle for corrosion, score marks, cracks and chippings. Model 213, 253
except code B07 (Ceramic brake system)
Model 293
IMPORTANT For a brake disk (1) that is perforated or has sunk holes, assess crack length (x) including bore diameter.
 
    Model 293 Check brake disks BE42.10-P-1002-09GA
    Model 293 Check brake disks BE42.10-P-1002-08IA
    Model 253 except code B07 (Ceramic brake system) Check brake disks *BE42.10-P-1002-09Y 
    Model 213 except code B07 (Ceramic brake system) Check brake disks BE42.10-P-1002-09ZA
    Model 253 except code B07 (Ceramic brake system) Check brake disks *BE42.10-P-1002-08BA 
    Model 213 except code B07 (Ceramic brake system) Check brake disks In the event of a problem,

Replace brake disk (1) in a pair.
BE42.10-P-1002-08CA
    Model 213, 253 AR42.10-P-0220EWE 
    Remove/install brake disk (1) on front axle
Model 293
AR42.10-P-0230EQ
    Remove/install brake disk (1) on rear axle
Model 293
AR42.10-P-0240EQ
4.1 Check brake disk (1) for wear. Model 213, 253
with code B07 (Ceramic brake system)
Check brake disk (1) for wear using wear indicators.
 
  Notes on evaluating brake disks Model 213, 253
with code B07 (Ceramic brake system)
AH42.10-P-9406-07RQ 
REFER TO MAINTENANCE   In the event of a problem,

Replace brake disk (1) in a pair.
AP42.10-P-4258-02RQ
    Model 213, 253 AR42.10-P-0220EWE 
WARNING Risk of injury  to skin and eyes from laser beams Never look directly into the laser beam. Do not attempt to suppress natural reflex of closing the eyelids.
Avoid direct skin contact with the laser beam.
If damage to the eye is suspected, consult an eye specialist immediately.
AS30.30-Z-0001-01A
4.2 Check brake disk (1) for wear. Check brake disk (1) for wear using Carboteq measurement method.  
  Notes on evaluating brake disks Model 213, 253
with code B07 (Ceramic brake system) Check brake disks for wear Model 213, 253 with code B07 (Ceramic brake system) In the event of a problem,

Replace brake disk (1) in a pair.
AH42.10-P-9406-07RQ AR42.10-P-0264-01RG 
    Model 213, 253 AR42.10-P-0220EWE 
INSTALLING Install     
5 Attach wheel and tire assemblies.   AR40.10-P-1102A
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 253.142/143/146/149/303/305/309/325/342/343/346/349 except code P31/U29, model 253.313/315/316/319/380/381/384/903/905/909/913/914/915/916/919/925/942/943/946/948/949/980/981/984/993 except code 9O1/P31/U29 Model 253.142/143/146/149/303/305/309/313/315/316/319/325/342/3 43/346/349/with code P31/U29, model 253.311/323/353/354/364/911/923/953/954/964, model 253.313/315/319/380/381/384/903/905/909/913/914/915/916/919/925/942/943/946/948/949/980/981/984/993 with code 9O1/P31/U29
BE42.10-P-1001-08BA Brake disk thickness New mm 32 36
Wear limit mm 29, 4 34
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 253.388/389/988/989 with code B06/U70
BE42.10-P-1001-08BA Brake disk thickness New mm 36
Wear limit mm 33
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 213.004/013/204/213/242/277 except code 088/P31/U29, model 213.012/212 except code P31/U29, model 213.040
except code 700/P31/U29,
model 213.042/077
except code 088/700/P31/U29,
model 213.104
model 213.142/143
except code 700
Model 213.004/013/042/077/078/204/213/242/27 7 with code 088, model 213.005/008/033/045/050/053/080/083/08 5/205/208/217/233/2 43/245/283 except code P31/U29, model 213.016
except code 808/P31/U29, model 213.040/042/043/077/078/142/143 with code 700, model 213.043
except code 700/P31/U29, model 213.048/049
except code 494/P31/U29, model 213.048/049
with code 494, model 213.131/140/148/278
BE42.10-P-1001-08CA Brake disk thickness New mm 28 32
Wear limit mm 25, 4 29, 4
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 213.004/005/008/012/013/040/042/043/045/077/078/080/204/205/208/212/213/217/242/243/245
with code P31/U29
Model 213.033
with code 158
with code P31
Model 213.016/033/048/049/050/085/233/283
with code U29
Model 213.016/048/049/050/053/083/085/233/28 3 with code P31
Model 213.016 with code 808
Model 213.023/034/061/064/066/068/071/163/216/220/222/223/227/234/237/261/264/266/268/271
Model 213.033 with
code P31 except
code 158
BE42.10-P-1001-08CA Brake disk thickness New mm 32 36
Wear limit mm 30 34
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 213.088/089/288/289 except code B07
BE42.10-P-1001-08CA Brake disk thickness New mm 36
Wear limit mm 33
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 293
BE42.10-P-1001-08IA Brake disk thickness New mm 36
Wear limit mm 34
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 293
BE42.10-P-1001-09GA Brake disk thickness New mm 26
Wear limit mm 24
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 253.142/342/942 with code P31/U29, model 253.143/146/149/303/305/309/311/313/315/316/319/323/325/343/346/349/353/354/364/380/381/384, model 253.903/905/909/911/913/914/915/916/919/923/925/943/946/948/949/953/954/964/980/981/984/993 except code 9O1 Model 253.142/342 except code P31/U29, model 253.942 except code 9O1/P31/U29
BE42.10-P-1001-09Y Brake disk thickness New mm 24 22
Wear limit mm 21, 4 19, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 253.388/389 model 253.988/989 except code 9O1 Model 253.903/905/909/911/913/914/915/916/919/923/925/943/946/948/949/953/954/964/980/981/984/993 with code 9O1
BE42.10-P-1001-09Y Brake disk thickness New mm 26 26
Wear limit mm 24 23, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 213.004/005/008/012/013/040/042/043/045/048/049/077/078/080/083/104/140/142/143/148/204/205/208/212/213/217/242/243/245/277/278 Model 213.016/023/033/034/050/053/085/131/220/222/223/227/233/234/237/283
BE42.10-P-1001-09ZA Brake disk thickness New mm 22 24
Wear limit mm 19, 4 21, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 213.061/064/066/068/071/163/216/261/264/266/268/271 Model 213.088/089/288/289 except code B07
BE42.10-P-1001-09ZA Brake disk thickness New mm 26 26
Wear limit mm 23, 4 24
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 253.388/389/988/989 with code B06/U70
BE42.10-P-1002-08BA Check brake disks Crack length Dimension "x" mm < 25
Crack depth   mm < 0, 5
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 213.004/013/204/213/242/277
except code 088/P31/U29, model 213.012/212
except code P31/U29, model 213.040
except code 700/P31/U29, model 213.042/077
except code 088/700/P31/U29, model 213.104
model 213.142/143
except code 700
Model 213.004/013/042/077/078/204/213/242/27
7 with code 088, model 213.005/008/033/045/050/053/080/083/085/205/208/217/233/243/245/283
except code P31/U29, model 213.016
except code 808/P31/U29, model 213.040/042/043/077/078/142/143 with code 700, model 213.043
except code 700/P31/U29, model 213.048/049
except code 494/P31/U29, model 213.048/049
with code 494, model 213.131/140/148/278
BE42.10-P-1002-08CA Check brake disks Crack length Dimension "x" mm < 25 < 25
Crack depth   mm < 0, 5 < 0, 5
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 293
BE42.10-P-1002-08IA Check brake disks Crack length Dimension "x" mm < 25
Crack depth   mm < 0, 5
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 293
BE42.10-P-1002-09GA Check brake disks Crack length Dimension "x" mm < 25
Crack depth   mm < 0, 5
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 253.142/342/942 with code P31/U29, model 253.143/146/149/303/305/309/311/313/315/316/319/323/325/343/346/349/353/354/364/380/381/384, 253.903/905/909/911/913/914/915/916/919/923/925/943/946/948/949/953/954/964/980/981/984/993 except code 9O1 Model 253.142/342
except code P31/U29,
model 253.942
except code 9O1/P31/U29
BE42.10-P-1002-09Y Check brake disks Crack length Dimension "x" mm < 25 < 25
Crack depth   mm < 0, 5 < 0, 5
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 213.004/005/008/012/013/040/042/043/045/048/049/077/078/080/083/104/140/142/143/148/204/205/208/212/213/217/242/243/245/277/278 Model 213.016/023/033/034/050/053/085/131/220/222/223/227/233/234/237/283
BE42.10-P-1002-09ZA Check brake disks Crack length Dimension "x" mm < 25 < 25
Crack depth   mm < 0, 5 < 0, 5
Fig 1: Identifying Caliper Gauge (140 589 00 19 00)
G10038065Courtesy of MERCEDES-BENZ USA