Adjust Driver Door - AR72.10-P-0551LW
Model 205
Model 213
Model 253
Model 293
Shown on model 205.0
Shown on model 205.0
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove | |||
| 1 | Switch off ignition and store transmitter key outside of transmission range (min. 2 m). | ||
| 2 | Remove screws (16) and remove lock striker (15). | ||
| Check | |||
| 3 | Check adjustment of the driver's door (1). | Model 205, 253, 293 | AR60.00-P-0700-01LW |
| Model 213 | AR60.00-P-0700-01LWE | ||
| Model 293 Front door cover to rear door cover | BE60.00-P-1011-01OA | ||
| Model 293 Front door to rear door | BE60.00-P-1009-01OA | ||
| Model 293 Front door to fender | BE60.00-P-1008-01OA | ||
| Model 205 Front door to fender | BE60.00-P-1008-01BB | ||
| Model 205.0/1/2 Front door to rear door | BE60.00-P-1009-01BB | ||
| Model 205.0/1/2 Front door cover to rear door cover | BE60.00-P-1011-01BB | ||
| Model 205.3/4 Longitudinal member panel to front door | BE60.00-P-1030-01BB | ||
| Model 205.3/4 Front door to sidewall | BE60.00-P-1007-01BB | ||
| Model 205.3/4 Front door window to rear side window | BE60.00-P-1029-01BB | ||
| Model 213 Front door to fender | BE60.00-P-1007-01GA | ||
| Model 213 Front door to rear door | BE60.00-P-1008-01GA | ||
| Model 213 Front door cover to rear door cover | BE60.00-P-1010-01GA | ||
| Model 253 Front door to fender | *BE60.00-P-1006-01FA | ||
| Model 253 Front door to rear door | *BE60.00-P-1007-01FA | ||
| Model 253 Front door cover to rear door cover | *BE60.00-P-1009-01FA | ||
| Fig 2 | |||
| Remove | |||
| 4 | Remove instrument panel cover (9). | When adjusting gap dimensions. | |
| Model 293 | AR68.10-P-1501EQ | ||
| Model 205, 253 | AR68.10-P-1500LW | ||
| Model 213 | AR68.10-P-1501LWE | ||
| 5 | Remove cover (11). | When adjusting gap dimensions. | |
| Fig 1 | |||
| 6 | Remove door sill trim (8). | When adjusting gap dimensions. | |
| Model 205.0/1/2, 213, 253, 293 | AR68.30-P-4100LW | ||
| Model 205.3/4 | AR68.30-P-4100CLW | ||
| 7 | Remove bottom insulation insert (6). | When adjusting gap dimensions. |
|
| 8 | Release bracket (12) and bring out of the direct working area. | When adjusting gap dimensions. |
|
| 9 | Remove top insulation insert (7). | When adjusting gap dimensions. |
|
| Adjust | |||
| 10 | Loosen nuts (4, 5) on the A-pillar (10) one after the other, adjust driver's door (1), and tighten respective nut (4, 5) again. | When adjusting gap dimensions. Do not loosen nuts (4, 5) simultaneously. If the driver door (1) comes into contact with other components, the paint can be damaged. Do not tension hinges (2, 3) when adjusting. Otherwise the hinges (2, 3) can be damaged. Three nuts (4) are installed. |
|
| Model 293 Front door cover to rear door cover | BE60.00-P-1011-01OA | ||
| Model 293 Front door to fender | BE60.00-P-1008-01OA | ||
| Model 293 Front door to rear door | BE60.00-P-1009-01OA | ||
| *BA72.10-P-1002-01W | |||
| Model 205 Front door to fender | BE60.00-P-1008-01BB | ||
| Model 205.0/1/2 Front door to rear door | BE60.00-P-1009-01BB | ||
| Model 205.0/1/2 Front door cover to rear door cover | BE60.00-P-1011-01BB | ||
| Model 205.3/4 Longitudinal member panel to front door | BE60.00-P-1030-01BB | ||
| Model 205.3/4 Front door to sidewall | BE60.00-P-1007-01BB | ||
| Model 205.3/4 Front door window to rear side window | BE60.00-P-1029-01BB | ||
| Model 213 Front door to fender | BE60.00-P-1007-01GA | ||
| Model 213 Front door to rear door | BE60.00-P-1008-01GA | ||
| Model 213 Front door cover to rear door cover | BE60.00-P-1010-01GA | ||
| Model 253 Front door to fender | *BE60.00-P-1006-01FA | ||
| Model 253 Front door to rear door | *BE60.00-P-1007-01FA | ||
| Model 253 Front door cover to rear door cover | *BE60.00-P-1009-01FA | ||
| Fig 2 | |||
| 11 | Loosen screws (13, 14) on the driver's door (1) one after the other, adjust transition to the front fender, and tighten respective screws (13, 14) again. | When adjusting transition to front fender. | |
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | AH00.00-P-0015-01CW | ||
Do not release screws (13, 14) simultaneously. If the driver door (1) comes into contact with other components, the paint can be damaged. Do not tension hinges (2, 3) when adjusting. Otherwise the hinges (2, 3) can be damaged. |
|||
| *BA72.10-P-1001-01W | |||
| 12 | Position lock striker (15) on B-pillar and screw in screws (16) up to end stop. | ||
| 13 | Align lock striker (15) by carefully closing the driver's door (1). | The contour of the driver door (1) must align with the contour of the side wall or project by a maximum of 1 mm. |
|
| 14 | Tighten screws (16) of lock striker (15). | *BA72.10-P-1004-01W | |
| Install | |||
| 15 | Repair paint damage on bolt heads of screws (13, 14). | If the transition to the front fender is adjusted. | |
| 16 | Protect driver's door (1) and A-pillar (10) in the area of both hinges (2, 3) against corrosion. | Wax for engine compartment (400 ml spray can) | *BR00.45-Z-1018-05A |
| 17 | Install top insulation insert (7). | If gap dimensions have been adjusted. | |
| 18 | Install holder (12). | If gap dimensions have been adjusted. | |
| 19 | Install bottom insulation insert (6). | If gap dimensions have been adjusted. | |
| 20 | Install door sill trim (8). | If gap dimensions have been adjusted. | |
| Model 205.0/1/2, 213, 253, 293 | AR68.30-P-4100LW | ||
| Model 205.3/4 | AR68.30-P-4100CLW | ||
| 21 | Install cover (11). | If gap dimensions have been adjusted. | |
| 22 | Install instrument panel cover (9). | If gap dimensions have been adjusted. | |
| Model 293 | AR68.10-P-1501EQ | ||
| Model 205, 253 | AR68.10-P-1500LW | ||
| Model 213 | AR68.10-P-1501LWE | ||
| Calibrate | |||
| 23 | Calibrate left side camera with diagnostic system. | ||
| Model 293 with code 501 (360° camera) |
AD00.00-P-2000-06FR | ||
| Model 205, 213, 253 with code 501 (360° camera) |
AD00.00-P-2000-04B |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1006-01FA | Front door to fender | Dimension "G" | mm | 3, 5 (+1/-0, 5) | 3, 5 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01BB | Front door to sidewall | Dimension "H1" | mm | 3, 5 (±0, 5) | 3, 5 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01FA | Front door to rear door | Dimension "H" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01GA | Front door to fender | Dimension "G" | mm | 3, 6 (±0, 5) | 3, 6 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01BB | Front door to fender | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01BB | Front door to fender | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01GA | Front door to rear door | Dimension "H" | mm | 3, 9 (±0, 5) | 3, 9 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1008-01OA | Front door to fender | Dimension "E" | mm | 4 (±0, 5) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1009-01BB | Front door to rear door | Dimension "H" | mm | 4 (±0, 5) | 4 (±0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1009-01FA | Front door cover to rear door cover | Dimension "J" | mm | 4, 0 (+1/-0, 5) | 4, 0 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01OA | Front door to rear door | Dimension "F" | mm | 4 (±0, 5) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1010-01GA | Front door cover to rear door cover | Dimension "J" | mm | 4, 3 (±0, 75) | 4, 3 (±0, 75) |
| For picture, see | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1011-01BB | Front door cover to rear door cover | Dimension "J" | mm | 4 (+1) | 4 (+1) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01OA | Front door cover to rear door cover | Dimension "H" | mm | 4 (-0, 5+1) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1029-01BB | Front door window to rear side window | Dimension "J1" | mm | 11 (±1) | 12 (+1/-0, 5) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1030-01BB | Longitudinal member panel to front door | Dimension "G1" | mm | 5, 5 (±1) | 5, 5 (±1) |
| For picture, see | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1001-01W | Screw/bolt, hinge to front door | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1001-01W | Screw/bolt, hinge to front door | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1001-01W | Screw/bolt, hinge to front door | Nm | 34 |
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1002-01W | Nut, hinge to A-pillar | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1002-01W | Nut, hinge to A-pillar | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1002-01W | Nut, hinge to A-pillar | Nm | 34 |
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1004-01W | Bolt, lock striker to B-pillar | Nm | 24 | 24 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1004-01W | Bolt, lock striker to B-pillar | Nm | 24 | 24 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1004-01W | Bolt, lock striker to B-pillar | Nm | 24 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1018-05A | Wax for engine compartment (400 ml spray can) | A 000 986 33 70 10 |