Completely remove/install rear longitudinal member - AR64.20-P-1220NKA
MODEL 117, 156, 176
Shown on MODEL 176
| Risk of death when touching components on vehicles with high-voltage on-board electrical system | Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. | AS54.00-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Note on high-voltage on-board electrical system | AH54.00-P-0010-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| General information on body repair | AH60.00-P-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
| 3 | Equip straightening bench with module members, cross members and straightening tool set | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
| 4 | Place vehicle on straightening bench and fasten | ||
| 5 | Damage area, reshaping | ||
| 6 | Remove rear end assembly | Model 117 | AR64.20-P-1020NKC |
| Model 156, 176 | AR64.20-P-1020NKA | ||
| 7 | Remove spare wheel well (3) | AR64.20-P-1245NKB | |
| 8 | Remove rear longitudinal member (1) and rear cover (2) | AR64.20-P-1200-22NKA | |
Round wire brush Body power jigsaw Spot weld milling machine Heat gun Wet/dry vacuum cleaner |
|||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Prepare rear longitudinal member (1), rear cover (2) and spare wheel well (3) | AR64.20-P-1200-23NKA | |
Round wire brush Hole punching pliers (Ø 6 mm) Body power jigsaw |
|||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| Risk of death when touching components on vehicles with high-voltage on-board electrical system | Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. | AS54.00-Z-0001-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Note on high-voltage on-board electrical system | AH54.00-P-0010-01A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 10 | Install rear longitudinal member (1), rear cover (2) and spare wheel well (3) | AR64.20-P-1200-24NKA | |
| 000 588 02 39 00 Rivet press tool | WS60.00-P-0010B | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
Round wire brush Spot welder Manual temporary fastener, 6.35 mm Wet/dry vacuum cleaner |
|||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Blind rivet 6.5 X 12.5 | *BR00.45-Z-1012-13A | ||
| Blind rivet, 6.4 x 14 | *BR00.45-Z-1001-13A | ||
| 11 | Clean weld joints and sheet metal flange with round wire brush | Round wire brush |
|
| 12 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| 13 | Install rear end assembly | Model 117 | AR64.20-P-1020NKC |
| Model 156, 176 | AR64.20-P-1020NKA |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet, 6.4 x 14 | A 003 990 35 97 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 X 12.5 | A 004 990 16 97 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |