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Remove/install door module - AR72.10-P-0900NKC

MODEL 117 

Fig 1: Door Module Remove/Install Components (1 Of 2)
G11065755Courtesy of MERCEDES-BENZ USA
Fig 2: Door Module Remove/Install Components (2 Of 2)
G11065756DANGERDANGERNOTESREMOVINGINSTALLINGIMPORTANTREFER TO SPECIAL TOOLSINSTALLATION IMPORTANTIMPORTANTIMPORTANTSPECIAL TOOLSPECIAL TOOLIMPORTANTSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLNOTESCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
DANGER Risk of injury  during testing and repair operations related to pyrotechnical components Do not expose pyrotechnical components to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such components. AS91.00-Z-0008-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove crank window (2)   AR72.10-P-1900NKC 
2 Switch off ignition and remove transmitter key from electronic ignition lock control unit    
3 Disconnect battery ground line   AR54.10-P-0003NKB
4 Remove outside door handle    
5 Take off gaskets (3)    
6 Loosen bolts (5), push bearing bracket (4) toward front and unhook    
7 Disconnect electrical connectors (7) from left front door control unit (N69/1) or right front door control unit (N69/2) IMPORTANT The number of electrical connectors (7) differs depending on the vehicle equipment.  
8 Guide electrical wiring harness out of bracket (8)    
9 Remove bolts (10)    
10 Drill out rivet heads from rivets (9)    
REFER TO SPECIAL TOOLS 000 588 02 39 00 Rivet press tool   WS60.00-P-0010B
INSTALLATION IMPORTANT Fasten door module (6) with rivets (9) to front door (1).
IMPORTANT Use 7 mm dia. bit.
 
11 Unscrew nut (11) IMPORTANT Do not twist adjustment screw (12).  
SPECIAL TOOL Socket Fig 6
SPECIAL TOOL Socket wrench Fig 3
12 Remove adhesive sealing disk (13)    
13 Unscrew nut (14) IMPORTANT Do not twist adjustment screw (15).  
SPECIAL TOOL Socket Fig 6
SPECIAL TOOL Socket wrench Fig 3
14 Loosen door module (6) from front door (1) and remove SPECIAL TOOL Mounting wedge Figure
15 Press out any pieces of rivets remaining in the inner door panel SPECIAL TOOL Removal tool Fig 5
16 Completely remove rivet residues and drilling chips from front door (1) NOTES Completely remove rivet residues with wet/dry vacuum cleaner.
Otherwise remaining rivet residues cause corrosion damage on front door (1).
 
17 Install in the reverse order    
Fig 3: Socket Wrench (209 589 00 09 00)
G07079396Courtesy of MERCEDES-BENZ USA
Fig 4: Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA
Fig 5: Removal Tool (221 589 00 39 00)
G10251355Courtesy of MERCEDES-BENZ USA
Fig 6: Socket (209 589 00 09 03)
G11065760Courtesy of MERCEDES-BENZ USA