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Home >> Mercedes Benz >> 2019 >> C300 4Matic, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 371 (Collision - Front End And Fire Wall) >> Testing & Repair >> Replace Left Firewall Half - Ar62.25-P-1110LWE

Replace Left Firewall Half - Ar62.25-P-1110LWE

WARNING: This page is about a different car, the 2023 Mercedes-Benz GLC300, 2022 Mercedes-Benz GLC300, 2021 Mercedes-Benz GLC300, 2020 Mercedes-Benz GLC350e, and 2020 Mercedes-Benz GLC300. However, it is still accessible from the selected car via links, so may be relevant.

Model 213 

Model 238 

Model 253 

Model 293 

Shown on model 213 

Fig 1: Left Firewall Half Panel Component Location (Model 253) (Shown On Model 213)
G14471051DANGERDANGERCAUTIONREMOVINGREFER TO SPECIAL TOOLSREFER TO SPECIAL TOOLSIMPORTANTREFER TO SPECIAL TOOLSIMPORTANTREFER TO SPECIAL TOOLSIMPORTANTDANGERIMPORTANTIMPORTANTINSTALLINGDANGERREFER TO SPECIAL TOOLSREFER TO SPECIAL TOOLSREFER TO SPECIAL TOOLSIMPORTANTIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 213 Model 253
Model 293
AS00.00-Z-0035-01A .
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A .
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A .
Notice  General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment   AH00.00-Z-0300-01A .
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A .
Notice  Notes on battery   AH54.10-P-0001-01A .
Notice  General information on body repair   AH60.00-P-0001-01KOA .
Notice  Pretreatment of bonding surfaces   AH60.00-P-0008-01SX .
  General information on repair of vehicles with ultra-strength steels.   AH60.00-P-0024-01N .
  Note on working on aluminum components and vehicles   AH60.00-P-0034-01LW .
  General information on MB materials   AH98.00-P-9409-03A .
REMOVING Remove     
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with spark protection blankets.    
3 Remove upper front longitudinal member. Model 238 AR62.20-P-1286LWO
    Model 213, 253
Model 293
AR62.20-P-1286LW .
4 Set up straightening bench with straightening bench support members and straightening set.    
REFER TO SPECIAL TOOLS 000 588 01 23 00 Body straightening system   WS60.00-P-0023K .
5 Place vehicle on straightening bench and fasten.    
6 Remove wheel well (1) and crossmember (2).   AR62.20-P-1200-21LW .
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun IMPORTANTCommercially available devices/tools 
Round wire brush
Body power jigsaw
Spot weld milling machine
Drill bit and milling cutter for high-strength steels
Wet/dry vacuum cleaner
WS54.00-P-0049B .
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A .
7 Remove firewall (3), pedal assembly cup (4) and firewall crossmember (5).   AR62.25-P-1110-01LWE .
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun IMPORTANTCommercially available devices/tools 
Round wire brush
Spot weld milling machine
Drill bit and milling cutter for high-strength steels
Body power jigsaw
Wet/dry vacuum cleaner
WS54.00-P-0049B .
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A .
8 Prepare firewall (3), pedal assembly cup (4) and firewall crossmember (5).   AR62.25-P-1110-02LWE .
REFER TO SPECIAL TOOLS 000 588 00 84 00 Heat gun IMPORTANTCommercially available devices/tools 
Round wire brush
Body power jigsaw
WS54.00-P-0049B .
DANGER Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust Wear dust filter mask, safety glasses, and protective gloves.
Use a suitable, grounded dust extraction system.
AS60.00-Z-0007-01N .
9 Prepare wheel well (1) and crossmember (2). IMPORTANT Cut "A" on wheel well (1) not required.
IMPORTANTCommercially available devices/tools 
Round wire brush
AR62.20-P-1200-19LW .
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A .
INSTALLING Install     
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A .
Notice  Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A .
  General information on riveting   AH60.00-P-0003-01N .
10 Install wheel well (1), crossmember (2), firewall (3), pedal assembly cup (4) and firewall crossmember (5).   AR62.25-P-1110-05LWE .
REFER TO SPECIAL TOOLS 000 588 01 84 00 Welder   WS60.00-P-0021K .
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K .
REFER TO SPECIAL TOOLS 000 588 01 23 00 Body straightening system IMPORTANTCommercially available devices/tools 
Drill bit for high-strength steels
Manual temporary fastener 6.35 mm
Blind rivet gun (minimum pull-off force 19 kN)
Wet/dry vacuum cleaner
Body power jigsaw
WS60.00-P-0023K .
    Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A .
    White sealing compound, 310 ml, DBL 6069.20 *BR00.45-Z-1003-01A .
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A .
    Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) *BR00.45-Z-1035-13A .
    Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) *BR00.45-Z-1012-13A .
    Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) *BR00.45-Z-1016-13A .
    Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) *BR00.45-Z-1034-13A .
11 Release vehicle from straightening bench, lift and remove straightening bench.    
12 Clean weld joints and sheet metal flange. IMPORTANTCommercially available devices/tools 
Round wire brush
 
13 Install upper front longitudinal member. Model 238 AR62.20-P-1286LWO
    Model 213, 253
Model 293
AR62.20-P-1286LW .
14 Install detachable parts in the area of the repair point.    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20
BR00.45-Z-1012-13A Blind rivet Y2 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) A 004 990 16 97
BR00.45-Z-1016-13A Blind rivet Y3 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) A 004 990 17 97
BR00.45-Z-1034-13A Blind rivet Y5 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) A 003 990 80 97
BR00.45-Z-1035-13A Blind rivet Y1 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) A 000 991 76 32
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71