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Remove/Install Valves - AR05.30-P-3511MRI

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Engine 264 in model 205, 253 

MODIFICATION NOTES

07.08.2019 Information document AH05.30-P-1000-02SZ, added. Operation step 4.  
G14470687Courtesy of MERCEDES-BENZ USA
Fig 1: Engine Valves Components Location - Engine 264 In Model 253
G14470688Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove the valve stem seals (5).   AR05.30-P-3501MRI 
2 Close the compressed air valve on the assembly device (01) and let compressed air out of the assembly device (01). IMPORTANT Follow the operating instructions for the SPECIAL TOOL assembly device manufacturer (01).
SPECIAL TOOL Assembly tool
Fig 2
3 Remove cylinder head (1) from assembly device (01). IMPORTANT Follow the operating instructions for the SPECIAL TOOL assembly device manufacturer (01).
SPECIAL TOOL Assembly tool
Fig 2
4 Remove the valves (6).    
  General information on checking valves, valve seats and valve guides   AH05.30-P-1000-02SZ 
INSPECT Check     
5 Check valve stems for formation of burrs and pitting. If ridging is present,
↓
Deburr valve stem.
If pitting is present,
↓
Replace valves (6)
 
6 Check the valve seats for pitting and cracks. If pitting or cracks are present,
↓
Replace cylinder head (1).
AR01.30-P-5800MRI
7 Install in the reverse order.    
Fig 2: Identifying Assembly Tool (271 589 00 59 00)
G13744126Courtesy of MERCEDES-BENZ USA