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Perform Initial Accident Diagnosis - Ar60.00-P-1105LWX

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Model 253 

Model 293 

DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A .
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A .
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.   AS00.00-Z-0035-01A .
DANGER Risk of fire  /risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning  caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death  due to voltage U >= 30 V AC and U >= 60 V DC. No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A .
Topical note  General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system   AH00.00-Z-0300-01A .
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A .
Topical note  Notes on battery   AH54.10-P-0001-01A .
  Evaluating steering gear when repairing accident vehicles   AH46.20-P-9409-01A .
  Note on working on aluminum components and vehicles   AH60.00-P-0034-01LW .
INSPECT Check     
1 Print out checklist and document the following tests.    
REFER TO FORMS   Checklist for damage diagnosis in the event of an accident, form OF60.00-P-1000-01LWX .
2 Disable high-voltage on-board electrical system. Model 253.354/954 AR54.10-P-1150LVH .
3 Check vehicle exterior in the visible area for damage.    
REFER TO MAINTENANCE   Model 293 AP60.00-P-0050V
REFER TO MAINTENANCE   Model 253 AP60.00-P-0050F .
4 Check gaps.   AR60.00-P-0700-01LW .
    Model 253.1/9Liftgate to rear window, side *BE60.00-P-1018-01FA .
    Model 293Liftgate side piece to rear bumper *BE60.00-P-1018-01OA .
    Model 253.1/9Liftgate to rear window, bottom *BE60.00-P-1017-01FA .
    Model 293Outside of liftgate to rear bumper *BE60.00-P-1017-01OA .
    Model 253.1/9Roof to rear spoiler/liftgate *BE60.00-P-1012-01FA .
    Model 293Rear side window to rear triangular window *BE60.00-P-1012-01OA .
    Model 253Rear side window to rear triangular window *BE60.00-P-1011-01FA .
    Model 293Front door cover to rear door cover *BE60.00-P-1011-01OA .
    Model 253Engine hood to fender *BE60.00-P-1001-01FA .
    Model 293Engine hood to fender *BE60.00-P-1001-01OA .
    Model 253Engine hood to headlamp *BE60.00-P-1002-01FA .
    Model 293Engine hood to headlamp *BE60.00-P-1002-01OA .
    Model 253Engine hood to bumper *BE60.00-P-1003-01FA .
    Model 293Engine hood to bumper *BE60.00-P-1003-01OA .
    Model 253Bumper to headlamp, bottom *BE60.00-P-1004-01FA .
    Model 293Radiator grille to headlamp at side *BE60.00-P-1004-01OA .
    Model 253Bumper to headlamp, side *BE60.00-P-1005-01FA .
    Model 293Fender to headlamp, side *BE60.00-P-1005-01OA .
    Model 253Front door to fender *BE60.00-P-1006-01FA .
    Model 293Hood to continuous reflector strip *BE60.00-P-1006-01OA .
    Model 253Front door to rear door *BE60.00-P-1007-01FA .
    Model 293Hood to radiator grille *BE60.00-P-1007-01OA .
    Model 253Rear door to side piece *BE60.00-P-1008-01FA .
    Model 293Front door to fender *BE60.00-P-1008-01OA .
    Model 253Front door cover to rear door cover *BE60.00-P-1009-01FA .
    Model 293Front door to rear door *BE60.00-P-1009-01OA .
    Model 253.1/9Sidewall to liftgate *BE60.00-P-1013-01FA .
    Model 293Fuel filler flap *BE60.00-P-1013-01OA .
    Model 253Outside of taillamp to bumper *BE60.00-P-1020-01FA .
    Model 293Liftgate to rear window, side *BE60.00-P-1020-01OA .
    Model 253Outside of taillamp to inside of taillamp *BE60.00-P-1014-01FA .
    Model 293Roof to rear spoiler/liftgate *BE60.00-P-1014-01OA .
    Model 253Center of liftgate to rear bumper *BE60.00-P-1015-01FA .
    Model 293Side piece to rear spoiler/liftgate *BE60.00-P-1015-01OA .
    Model 253Outside of liftgate to rear bumper *BE60.00-P-1016-01FA .
    Model 293Center of liftgate to rear bumper *BE60.00-P-1016-01OA .
    Model 253Outer taillamp to sidewall, bottom *BE60.00-P-1019-01FA .
    Model 293Liftgate to rear window, bottom *BE60.00-P-1019-01OA .
    Model 253Fuel filler flap *BE60.00-P-1010-01FA .
    Model 293Rear door to side piece *BE60.00-P-1010-01OA .
    Model 293Outside of taillamp to inside of taillamp *BE60.00-P-1021-01OA .
    Model 293Outer taillamp to sidewall, bottom *BE60.00-P-1022-01OA .
    Model 293Outside of taillamp to bumper *BE60.00-P-1023-01OA .
    Model 293Top continuous reflector strip to liftgate *BE60.00-P-1024-01OA .
    Model 293Bottom continuous reflector strip to liftgate *BE60.00-P-1025-01OA .
    SPECIAL TOOL Feeler gauge Fig 1.
5 Check all visible parts of vehicle underside for damage and leaks. Model 253.99  
REFER TO MAINTENANCE     AP00.20-P-0054K
REFER TO MAINTENANCE   Model 253 (except 253.99) AP00.20-P-0054G .
6 Check tires for damage and condition. Model 253
Model 293
 
REFER TO MAINTENANCE     AP40.10-P-4051EW .
7 Check disk wheels for damage and condition.    
8 Perform chassis alignment. If required. AR40.20-P-0200LW .
9 Expose structural components.    
10 Perform visual check on structural components. NOTES In the case of cracks, folds and/or deformation, the respective structural component must basically  be replaced (exception: connecting flange at suspension strut tower for front module carrier). Otherwise the minimum strength of the structural components is not ensured. AR62.10-P-1101-01LW .
11 Align structural components   AR62.10-P-1110-02LWX .
Topical note  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A .
REFER TO SPECIAL TOOLS 000 588 01 23 00 Body straightening system NOTES In the case of cracks, folds and/or deformation, the respective structural component must basically  be replaced (exception: connecting flange at suspension strut tower for front module carrier). Otherwise the minimum strength of the structural components is not ensured. WS60.00-P-0023K .
    IMPORTANT Measure structural components only in combination with approved electronic measuring systems.  
    TORQUE SPECIFICATION Bolt, insulation to longitudinal member *BA62.30-P-1005-01H .
    TORQUE SPECIFICATION Bolt, cross member to soundproofing *BA62.30-P-1001-01H .
    TORQUE SPECIFICATION Bolt, front axle carrier to longitudinal member *BA33.10-P-1001-01Q .
    Front end, suspension strut tower *BE62.10-P-1001-02A .
    Front end, connecting flange on suspension strut tower for front module carrier *BE62.10-P-1002-02A .
    Rear end, crossmember above rear axle *BE62.10-P-1003-02A .
    Rear end, longitudinal member bracket *BE62.10-P-1004-02A .
    Rear end, suspension strut tower *BE62.10-P-1005-02A .
12 Install remaining parts. If required.  
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1001-01FA Engine hood to fender Dimension "A" mm 3, 0 (±0, 5) 3, 0 (±0, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1001-01OA Engine hood to fender Dimension "A" mm 4 (±0, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1002-01FA Engine hood to headlamp Dimension "B" mm 14, 5 (+2/-1, 5) 14, 5 (+2/-1, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1002-01OA Engine hood to headlamp Dimension "B1" mm 6 (±1, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1003-01FA Engine hood to bumper Dimension "D" mm 4, 5 (+1/-1, 5) 4, 5 (+1/-1, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1003-01OA Engine hood to bumper Dimension "B2" mm 2 (±1)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1004-01FA Bumper to headlamp, bottom Dimension "E1" mm 2, 0 (±1) 2, 0 (±1)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1004-01OA Radiator grille to headlamp at side Dimension "B3" mm 2, 5 (±1, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1005-01FA Bumper to headlamp, side Dimension "E2" mm 2, 5 (±1, 5) 2, 5 (±1, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1005-01OA Fender to headlamp, side Dimension "B4" mm 3 (±1)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1006-01FA Front door to fender Dimension "G" mm 3, 5 (+1/-0, 5) 3, 5 (+1/-0, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1006-01OA Hood to continuous reflector strip Dimension "C" mm 6 (±1, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1007-01FA Front door to rear door Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1007-01OA Hood to radiator grille Dimension "D" mm 7 (±1, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1008-01FA Rear door to side piece Dimension "I" mm 3, 5 (±0, 5) 3, 5 (±0, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1008-01OA Front door to fender Dimension "E" mm 4 (±0, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1009-01FA Front door cover to rear door cover Dimension "J" mm 4, 0 (+1/-0, 5) 4, 0 (+1/-0, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1009-01OA Front door to rear door Dimension "F" mm 4 (±0, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1010-01FA Fuel filler flap Dimension "O" mm 2, 0 (±0, 5) 2, 0 (±0, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1010-01OA Rear door to side piece Dimension "G" mm 3, 5 (±0, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1011-01FA Rear side window to rear triangular window Dimension "P" mm 5, 5 (± 1, 5) 5, 5 (± 1, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1011-01OA Front door cover to rear door cover Dimension "H" mm 4 (-0, 5+1)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.1/9
BE60.00-P-1012-01FA Roof to rear spoiler/liftgate Dimension "Q" mm 4, 5 (±1, 5)
For picture, see   AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1012-01OA Rear side window to rear triangular window Dimension "I" mm 4, 5 (±1, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.1/9
BE60.00-P-1013-01FA Sidewall to liftgate Dimension "S" mm 4, 0 (±1, 5)
For picture, see   AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1013-01OA Fuel filler flap Dimension "J" mm 2 (±0, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1014-01FA Outside of taillamp to inside of tail lamp Dimension "T" mm 3, 5 (+1, 5/-1) 3, 5 (+1, 5/-1)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1014-01OA Roof to rear spoiler/liftgate Dimension "K" mm 4, 5 (± 1, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1015-01FA Center of liftgate to rear bumper Dimension "U1" mm - 5, 5 (±1, 5)
Dimension "M1" mm 6, 0 (±1, 5) -
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1015-01OA Side piece to rear spoiler/liftgate Dimension "L1" mm 3, 5 (-0, 5/+1)
Dimension "L2" mm 3, 5 (±1)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1016-01FA Outside of liftgate to rear bumper Dimension "U2" mm - 3, 5 (±1)
Dimension "M" mm 3, 5 (+1, 5/-1) -
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1016-01OA Center of liftgate to rear bumper Dimension "M1" mm 5, 5 (±1, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.1/9
BE60.00-P-1017-01FA Liftgate to rear window, bottom Dimension "V1" mm 2, 0 (±1)
For picture, see   AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1017-01OA Outside of liftgate to rear bumper Dimension "M2" mm 5, 5 (±1)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.1/9
BE60.00-P-1018-01FA Liftgate to rear window, side Dimension "V2" mm 2, 5 (+1, 5/-1)
For picture, see   AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1018-01OA Liftgate side piece to rear bumper Dimension "M3" mm 3, 5 (-0, 5/+1)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1019-01FA Outer taillamp to sidewall, bottom Dimension "W" mm 1, 0 (+1/-0, 5) 1, 0 (+1/-0, 5)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1019-01OA Liftgate to rear window, bottom Dimension "N1" mm 3, 0 (± 1, 5)
-   -
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1020-01FA Outside of taillamp to bumper Dimension "X" mm 2, 0 (± 1) 1, 5 (±1)
For picture, see   AR60.00-P-0700-01LW . AR60.00-P-0700-01LW .
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1020-01OA Liftgate to rear window, side Dimension "N2" mm 2, 5 (±1, 0)
-   -
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1021-01OA Outside of tail lamp to inside of tail lamp Dimension "O" mm 4, 5 (-1/+1, 5)
-   -
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1022-01OA Outer taillamp to sidewall, bottom Dimension "P" mm 1, 5 (-1/+0, 5)
-   -
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1023-01OA Outside of taillamp to bumper Dimension "Q" mm 2, 0 (±1, 5)
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1024-01OA Top continuous reflector strip to liftgate Dimension "R" mm 1 (±1)
-   -
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1025-01OA Bottom continuous reflector strip to liftgate Dimension "S1" mm 1, 5 (-0, 5/+1)
Dimension "S2" mm 2, 5 (±1, 0)
-   -
MEASUREMENT OF STRUCTURAL COMPONENTS

Number Designation Model 253 Model 293
BE62.10-P-1001-02A Front end, suspension strut tower Specified value for Point 4, tolerance range in "X" left/right mm ±2 ±2
Specified value for tolerance range in "Y" Point 4, left/right mm ±2 ±2
Specified value for tolerance range in "Z" Point 4, left/right mm ±2 ±2
MEASUREMENT OF STRUCTURAL COMPONENTS

Number Designation Model 253 Model 293
BE62.10-P-1002-02A Front end, connecting flange on suspension strut tower for front module carrier Specified value for tolerance range in "X" Point 5, left/right   mm ±2 ±2
Specified value for tolerance range in "Y" Point 5, left/right   mm ±2 ±2
Index for measuring point "Z" Point 5, left right Actual value deviation = OK mm <±2 <±2
Actual value deviation = restraightenin g permissible mm <±10 <±10
Actual value deviation = replace component part mm >±10 >±10
MEASUREMENT OF STRUCTURAL COMPONENTS

Number Designation Model 253 Model 293
BE62.10-P-1003-02A Rear end, crossmember above rear axle Specified value for tolerance range in "X" Point 6, left/right mm - -
Point 7, left/right mm ±2 ±2
Specified value for tolerance range in "Y" Point 6, left/right mm - -
Point 7, left/right mm ±2 ±2
Specified value for tolerance range in "Z" Point 6, left/right mm - -
Point 7, left/right mm ±2 ±2
MEASUREMENT OF STRUCTURAL COMPONENTS

Number Designation Model 253 Model 293
BE62.10-P-1004-02A Rear end, longitudinal member bracket Specified value for tolerance range in "X" Point 8/9, left/right mm ±2 ±2
Specified value for tolerance range in "Y" Point 8/9, left/right mm ±2 ±2
Specified value for tolerance range in "Z" Point 8/9, left/right mm ±2 ±2
MEASUREMENT OF STRUCTURAL COMPONENTS

Number Designation Model 253 Model 293
BE62.10-P-1005-02A Rear end, suspension strut tower Specified value for tolerance range in "X" Point 10, left/right mm ±2 ±2
Specified value for tolerance range in "Y" Point 10, left/right mm ±2 ±2
Specified value for tolerance range in "Z" Point 10, left/right mm ±2 ±2
FRONT AXLE CARRIER TORQUE SPECIFICATIONS

Number Designation Model 253 Model 293
BA33.10-P-1001-01Q Bolt, front axle carrier to longitudinal member Nm 180 180
CROSS MEMBER AND FRONT REINFORCEMENT TORQUE SPECIFICATIONS

Number Designation Model 253 Model 293
BA62.30-P-1001-01H Bolt, cross member to soundproofing M10 Stage 1 Left side Nm 28 28
Right side Nm 35 35
Stage 2   ∠° 135 135
CROSS MEMBER AND FRONT REINFORCEMENT TORQUE SPECIFICATIONS

Number Designation Model 253 Model 293
BA62.30-P-1005-01H Bolt, insulation to longitudinal member M12 Stage 1 Nm 90 90
Stage 2 ∠° 90 90
Fig 1: Feeler Gauge (129 589 03 21 00)
G11129130Courtesy of MERCEDES-BENZ USA