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Disassemble/Assemble Multidisk Clutch K81 - AR27.50-P-0622EWM

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Transmission 725.0/1 

G14135176Courtesy of MERCEDES-BENZ USA
G14135177Courtesy of MERCEDES-BENZ USA
DISASSEMBLINGASSEMBLING Disassemble/assemble     
1 Clamp pressure device (3) into vise SPECIAL TOOL Thrust device Fig 2
2 Mount inner plate carrier (1) with multiplate clutch K81 (2) onto pressure device (3) SPECIAL TOOL Thrust device Fig 2
3 Mount pressure device (3) onto inner plate carrier (1) and push down far enough until the snap ring (4) is exposed SPECIAL TOOL Thrust device Fig 2
4 Remove snap ring (4) using pliers (5) SPECIAL TOOL Pliers Fig 4
5 Remove pressure device (3) and remove inner plate carrier (1) with multiplate clutch K81 (2) SPECIAL TOOL Thrust device Fig 2
6 Remove undulated washer (6) IMPORTANT Assembly: Ensure correct installation position.  
7 Mount pressure device (7) onto disk spring (9) and push down far enough until the snap ring (8) is exposed NOTES
The lugs (arrows) must engage in the disk spring (9).
Otherwise, the disk spring (9) may be damaged when being pushed down.
IMPORTANT The lugs (arrows) are used to align the disk spring (9) with the hub.
 
    SPECIAL TOOL Thrust device Fig 2
8 Remove snap ring (8) SPECIAL TOOL Pliers Fig 4
9 Detach pressure device (7) and remove snap ring (8)    
10 Remove spring retainer (10) IMPORTANTAssembly  : Ensure correct installation position.  
11 Remove disk spring (9) IMPORTANT Assembly: Ensure correct installation position.  
12 Remove spring retainer (11) IMPORTANT Replace sealing ring (12).  
13 Remove piston (13)    
14 Remove hub (14) from pressure device IMPORTANT Replace sealing rings (15).  
    SPECIAL TOOL Thrust device Fig 2
15 Assembly in reverse order    
16 Measure clearance of multiplate clutch K81 (2) and adjust if necessary   AR27.51-P-0560-03EWM 
    Clearance in multidisk clutch K81 *BE27.51-P-1006-01E 
    SPECIAL TOOL Pressure cylinder Fig 7
    SPECIAL TOOL Support Fig 6
    SPECIAL TOOL Drift Fig 1
    SPECIAL TOOL Set of drifts Fig 5
    SPECIAL TOOL Pressing tool Fig 3
ADJUSTMENT VALUES FOR MULTIDISK CLUTCH/MULTIDISK BRAKE

Number Designation Transmission 725.0/1
BE27.51-P-1006-01E Clearance in multidisk clutch K81 Contact force for clearance adjustment F1 N 1600
Number of internal plates, single-sided 1 mm 2, 5...2, 7
6 mm 2, 5...2, 7
Number of internal plates, double-sided 4 mm 1, 8...2, 0
5 mm 2, 2...2, 4
6 mm 2, 6...2, 8
Fig 1: Identifying Drift (722 589 06 15 00)
G07707830Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Thrust Device (725 589 00 33 00)
G12935672Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pressing Tool (722 589 01 31 00)
G11972012Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Pliers (000 589 52 37 00)
G11972023Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Set Of Drifts (722 589 04 15 00)
G12935659Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Support (725 589 02 31 00)
G13657303Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Pressure Cylinder (725 589 03 31 00)
G11972014Courtesy of MERCEDES-BENZ USA