Remove/Install Electric Machine Rotor Position Sensor - AR08.10-P-0003OLC

Model 167.117/154/317/354 with transmission 725.0 

Model 205, 253 with transmission 725.0 

with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) 

Model 213.011/016/050/053/054/153/155/211/216/253 with transmission 725.0 

Model 222 with transmission 725.0 

with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) 

Fig 1: Electric Machine Rotor Position Sensor Components Location - Model 253 With Transmission 725.0 With Code ME05

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
Notice	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
Notice	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
Notice	Notes on self-locking nuts and bolts		AH00.00-P-0001-01KOA
Notice	Notes on electric machine	Model 167.117/154/317/354 with transmission 725.037 Model 205.013/053/213/253 with transmission 725.017 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Model 213.011/016/050/053/054/153/155/211/216/253 with transmission 725.007/017/047 Model 222.173 with transmission 725.017 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Model 253.311/353/911/953 with transmission 725.047 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))	AH08.10-P-0001-01MRD
	Remove
1	Remove cap (1) of electric machine.	Model 205, 253 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))	AR08.10-P-0004OLG
		Model 167.117/154/317/354 with transmission 725.0 Model 213.011/016/050/053/054/153/155/211/216/253 with transmission 725.0 Model 222 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))	AR08.10-P-0004OLC
2	Remove screws (2).
3	Remove intermediate panel (3).
4	Remove screws (4).
5	Remove electric machine rotor position sensor (L20).
6	Remove shield (7) from housing (8).	When replacing the electrical machine rotor position sensor (L20).
7	Unclip electrical connector (6) from housing (8).	When replacing the electrical machine rotor position sensor (L20).
	Install
8	Clip electrical connector (6) into housing (8).	When replacing the electrical machine rotor position sensor (L20).
9	Fasten shield (7) on housing (8).	When replacing the electrical machine rotor position sensor (L20).
10	Position electric machine rotor position sensor (L20) in cap (1).
11	Tighten screws (4).	Replace screws/bolts (4). Screw/bolt, rotor position sensor electrical connector to housing cover	*BA27.10-P-1020-04H
		Screw/bolt, rotor position sensor to housing cover	*BA27.10-P-1019-04H
12	Position intermediate panel (3) in cap (1).
13	Tighten screws (2).	Replace screw/bolts (2). Intermediate panel to housing cover	*BA27.10-P-1026-04H
14	Install cap (1) of electric machine.	Model 205, 253 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))	AR08.10-P-0004OLG
		Model 167.117/154/317/354 with transmission 725.0 Model 213.011/016/050/053/054/153/155/211/216/253 with transmission 725.0 Model 222 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Do not install transmission until after the resistance test.	AR08.10-P-0004OLC
	Check
15	Release and disconnect electrical connection (9).
16	Check resistance values of electric machine sensors.
			AD08.30-P-0001-01LF
	000 588 06 19 00 Measuring instrument	The plug for the test adapter must audibly engage in the contact carrier (10). False measurements can occur otherwise. The test equipment must be checked for proper operation before starting the test work in accordance with the manufacturer's specifications. False measurements can occur otherwise.	WS54.00-P-0043B
		Test adapter	Fig 3
		Test box	Fig 2
17	Connect electrical connector (9) with contact carrier (10) and lock.
18	Install transmission.	Model 167.117/154/317/354 with transmission 725.0 Model 205, 253 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Model 213.011/211 with transmission 725.0 Model 213.016/050/053/054/153/155/216/253 with transmission 725.0 Model 222 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Model 213.011/211 with engine 654.9 with transmission 725.047	AR27.10-P-0005OLF
		Model 167.117/317 with engine 654.9 with transmission 725.037	AR27.10-P-0005MRH
		Model 222 with engine 276.8 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))	AR27.10-P-0005LFH
		Model 213.016/216 with engine 654 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))	AR27.10-P-0005OLC
		Model 253.311/911 with engine 654 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))	AR27.10-P-0005OLG
		Model 205.013/213 with engine 654 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))	AR27.10-P-0005OLI
		Model 213.050/053/054/153/155/253 with engine 274.9 with transmission 725.0	AR27.10-P-0005MRD
		Model 167.154/354 with transmission 725.037	AR27.10-P-0005MRM
19	Perform adaptation of electric machine rotor position sensor (L20) in power electronics control unit.	When replacing the electrical machine rotor position sensor (L20).
		Model 167.117/154/317/354 with transmission 725.0	AD00.00-P-2000-06ME
		Model 205, 253 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in)) Model 213.011/211 with transmission 725.0 Model 213.016/050/053/054/153/155/216/253 with transmission 725.0 Model 222 with transmission 725.0 with code ME05 (Hybrid drive 85 kW-94 kW variant (incl. plug-in))	AD00.00-P-2000-04B

Fig 2: Identifying Test Box (000 589 00 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Test Adapter (724 589 04 63 00)

Courtesy of MERCEDES-BENZ USA