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Remove/Install Rear Door Upper Hinge - AR72.12-P-2662MFA

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Model 118.3/6, 177, 243, 247 

MODIFICATION NOTES

20.07.2023 Remove cover and remove grub screw by three revolutions, added. Operation step 5  
20.07.2023 Tighten grub screw, added. Operation step 14  
18.10.2023 Screw hinge on rear door Model 118 BA72.12-P-1001-01R

Shown on model 177.0 on left side of vehicle 

G16142883Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 on left side of vehicle 

G16142884Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Move left and/or right front seat to foremost position.    
2 Remove upper B-pillar trim.   AR68.30-P-4705MFA
3 Mark the installation position for the hinge leaf (1.1) and hinge support (1.2). IMPORTANT The upper hinge consists of the hinge leaf (1.1) and hinge support (1.2).  
4 Support rear door using suitable means and fix in place. NOTES
Support rear door and fix in place.
Rear door will otherwise be damaged.		  
5 Remove cover and remove grub screw by three revolutions. Model 177, 243, 247  
6 Remove screw (2).    
7 Remove nuts (3) and remove hinge leaf (1.1) with hinge support (1.2).    
INSTALLING Install     
8 Clean contact surfaces in area of hinge supports. Cleaner *BR00.45-Z-1025-04A 
9 Align the hinge leaf (1.1) using the previously applied markings on the rear door and gently tighten the screw (2) by hand.    
10 Align hinge support (1.2) using the markings made previously and tighten nuts (3) slightly by hand. IMPORTANT Helper required.  
11 Close and open rear door. IMPORTANT Installation position of rear door can subsequently change due to the opening and closing.  
INSPECT Check     
12 Check gap dimensions on the rear door. Model 243.6/7 AR60.00-P-0700-01EQA
    Model 118.3/6 AR60.00-P-0700-01MFC
    Model 177, 247 AR60.00-P-0700-01MFA
    HAND-HELD TESTER Model 118.3/6
Front door to rear door		 *BE60.00-P-1010-01NA 
    HAND-HELD TESTER Model 118.3/6
Longitudinal member panel to front door/rear door		 *BE60.00-P-1024-01NA 
    HAND-HELD TESTER Model 118.3/6
Front door to fender		 *BE60.00-P-1009-01NA 
    HAND-HELD TESTER Model 243.6/7, 247
Rear door to side wall		 *BE60.00-P-1011-01MA 
    HAND-HELD TESTER Model 247
Longitudinal member panel to front door/rear door		 *BE60.00-P-1025-01MA 
    HAND-HELD TESTER Model 243.6/7, 247
Front door cover to rear door cover (B-pillar)		 *BE60.00-P-1010-01MA 
    HAND-HELD TESTER Model 243.6/7, 247
Front door to rear door		 *BE60.00-P-1009-01MA 
    HAND-HELD TESTER Model 177
Longitudinal member panel to fender/front door/rear door		 *BE60.00-P-1025-01JA 
    HAND-HELD TESTER Model 177
Rear door to side wall		 *BE60.00-P-1011-01JA 
    HAND-HELD TESTER Model 177
Front door cover to rear door cover (B-pillar)		 *BE60.00-P-1010-01JA 
    HAND-HELD TESTER Model 177
Front door to rear door		 *BE60.00-P-1009-01JA 
    SPECIAL TOOL Feeler gauge
If there are problems,
↓
adjust rear door.		 Fig 1
    Model 118.3/6 AR72.12-P-0650MFC 
    Model 177, 243, 247 AR72.12-P-0650MFA
13 Tighten the screw (2) and nuts (3). TORQUE SPECIFICATION Model 118.3/6
Nut, hinge to B-pillar		 *BA72.12-P-1002-01R 
    TORQUE SPECIFICATION Model 118.3/6
Screw/bolt, hinge to rear door		 *BA72.12-P-1001-01R 
    TORQUE SPECIFICATION Model 177, 243, 247
Nut, hinge to body		 *BA72.12-P-1002-01T 
    TORQUE SPECIFICATION Model 177, 243, 247
Screw/bolt, hinge to rear door		 *BA72.12-P-1001-01T 
14 Tighten grub screw. Model 177, 243, 247
TORQUE SPECIFICATION Grub screw to door hinge shaft		 *BA72.12-P-1003-01T 
INSTALLING Install     
15 Repair paint damage at respective bolt heads.   AR98.00-P-0150CW
16 Protect the rear door and B-pillar in the area of the hinge leaf (1.1) and hinge support (1.2) against corrosion. Model 243 AR97.20-P-1500EQA
    Model 118.3/6, 177, 247 AR97.20-P-1500MFA
17 Install upper B-pillar trim.   AR68.30-P-4705MFA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1009-01JA Front door to rear door Dimension "I" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 243.6 Model 243.7
BE60.00-P-1009-01MA Front door to rear door Dimension "I" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01EQA AR60.00-P-0700-01EQA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1009-01MA Front door to rear door Dimension "I" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1009-01MA Front door to rear door Dimension "I" mm 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1009-01NA Front door to fender Dimension "G" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1010-01JA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1) 4 (±1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 243.6 Model 243.7
BE60.00-P-1010-01MA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1) 4 (±1)
For picture, see AR60.00-P-0700-01EQA AR60.00-P-0700-01EQA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1010-01MA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1) 4 (±1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1010-01MA Front door cover to rear door cover (B-pillar) Dimension "J" mm 4 (±1)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1010-01NA Front door to rear door Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1011-01JA Rear door to side wall Dimension "K" mm 3 (+0, 5) 3 (+0, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 243.6 Model 243.7
BE60.00-P-1011-01MA Rear door to side wall Dimension "K" mm 3, 5 (+0, 5) 3 (+0, 5)
For picture, see AR60.00-P-0700-01EQA AR60.00-P-0700-01EQA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1011-01MA Rear door to side wall Dimension "K" mm 3, 5 (+0, 5) 3, 5 (+0, 5)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1011-01MA Rear door to side wall Dimension "K" mm 3 (+0, 5)
For picture, see AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1024-01NA Longitudinal member panel to front door/rear door Dimension "V" mm 5 (±1) 5 (±1)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 177.0 Model 177.1/9
BE60.00-P-1025-01JA Longitudinal member panel to fender/front door/rear door Dimension "Y" mm 5 (±1) 5 (±1)
For picture, see AR60.00-P-0700-01MFA AR60.00-P-0700-01MFA
GAP DIMENSIONS

Number Designation Model 247.0 Model 247.6
BE60.00-P-1025-01MA Longitudinal member panel to front door/rear door Dimension "Y" mm 5, 0 (±1) -
For picture, see AR60.00-P-0700-01MFA -
GAP DIMENSIONS

Number Designation Model 247.7
BE60.00-P-1025-01MA Longitudinal member panel to front door/rear door Dimension "Y" mm -
- -
REAR DOOR

Number Designation Model 118
BA72.12-P-1001-01R Screw/bolt, hinge to rear door Nm 50
REAR DOOR

Number Designation Model 177, 243, 247
BA72.12-P-1001-01T Screw/bolt, hinge to rear door Initial tightening torque (hold period 2 s) Nm 50
Follow-up tightening torque Nm 50
REAR DOOR

Number Designation Model 118
BA72.12-P-1002-01R Nut, hinge to B-pillar Nm 32
REAR DOOR

Number Designation Model 177, 243, 247
BA72.12-P-1002-01T Nut, hinge to body Nm 32
REAR DOOR

Number Designation Model 177, 243, 247
BA72.12-P-1003-01T Grub screw to door hinge shaft Nm 20
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G16142885Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1025-04A Cleaner A 005 989 19 71
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