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Remove/Install Front Axle Steering Knuckle - AR33.25-P-0400MFA

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Model 118, 177, 243, 247 

MODIFICATION NOTES

26.07.2023 Remove nut (8) at tie rod joint and remove tie rod joint from steering knuckle (1). Operation step 13.  
18.10.2023 Nut, spring strut to steering knuckle Model 177, 247 (except 247.6/7) BA32.25-P-1003-04J
Fig 1: Front Axle Steering Knuckle Components Location - Model 118 (Shown On Model 177.0 On Left Side Of Vehicle)
G16140770Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 on left side of vehicle 

G16140771Courtesy of MERCEDES-BENZ USA

Shown on model 177.0 on left side of vehicle 

WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Note on calculation of tightening torque when using insertion or socket tools with various effective lengths   AH00.00-P-0015-01CW
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Move transmission to neutral position and release the parking brake.    
2 Remove corresponding front wheel and tire assembly.   AR40.10-P-1102MFA
3 Remove hub cap (2). If installed.  
    SPECIAL TOOL Removal and installation tool Fig 2
4 Remove bolt (3). INSTALLATION NOTES Do not exceed torque of screw (3).
Otherwise, the angular-contact ball bearing will be damaged.
IMPORTANT Aid of helper required for removal and subsequent tightening of the screw (3).
INSTALLATION IMPORTANT : Replace screw (3).
 
    TORQUE SPECIFICATION Bolt, front axle shaft to wheel bearing *BA33.30-P-1001-02G 
5 Unclip brake hose from holder (7).    
6 Remove brake disk.   AR42.10-P-0220MFA
7 Remove guide pin and secure brake caliper with brake hose connected to prevent it from falling down. Model 118.351/353/354/651/653/654, 177.051/053/054/151/951, 247.651/751/753/754
NOTES Do not crush or kink brake hose, and do not subject it to tension.
This will result in damage to the brake hose and can impair its function.
 
    SPECIAL TOOL Guide bolts Fig 5
8 Remove screws (4). TORQUE SPECIFICATION Bolt, front axle brake cover plate to steering knuckle *BA42.10-P-1002-06K 
9 Remove brake cover plate (5).    
10 Remove left front axle rpm sensor (L6/1) or right front axle rpm sensor (L6/2).   AR42.30-P-0713MFA
11 Remove bolts (6).    
12 Remove wiring harness with holder (7) from steering knuckle (1).    
13 Remove nut (8) at tie rod joint and remove tie rod joint from steering knuckle (1).   AR46.40-P-0211MFA
14 Remove nut (9) from supporting joint. NOTES Counterhold the ball head and do not use an impact wrench/driver.
Otherwise, the ball head or steering knuckle (1) will be damaged.
IMPORTANT Model 118, 177, 247.0
Commercially available devices/tools 
Combination wrench
 
    TORQUE SPECIFICATION Nut, supporting ball joint/transverse control arm to steering knuckle *BA33.15-P-1005-01F 
    SPECIAL TOOL Model 243
Model 247.6/7
Fig 7
    Counterholder  
    SPECIAL TOOL Model 243
Model 247.6/7
Fig 3
    Socket wrench  
15 Remove supporting joint from steering knuckle (1).    
16 Release front axle shaft (10) from wheel hub (11). NOTES
Do not knock seized front axle shaft (10) out of wheel hub (11).
Otherwise, the angular-contact ball bearing will be damaged.
If the front axle shaft (10) is seized

press front axle shaft (10) out of wheel hub (11).
 
    SPECIAL TOOL Extraction and insertion tool Fig 6
17 Unscrew nut (12) from suspension strut and remove screw (13). TORQUE SPECIFICATION Nut, spring strut to steering knuckle *BA32.25-P-1003-04J 
18 Pull front axle shaft (10) out of wheel hub (11), place to one side and fix in place. NOTES
Do not pull front axle shaft (10) too far out of the inner constant velocity joint.
Otherwise, the inner constant velocity joint will be damaged.
 
19 Spread steering knuckle (1) apart (arrow) and remove suspension strut. SPECIAL TOOL Spreader Fig 4
20 Remove wheel hub (11) and double-row angular-contact ball bearing. If the steering knuckle (1) is replaced.  
    Model 118, 177, 247 AR33.20-P-0315MFA 
    Model 243 AR33.20-P-0315EQA
INSPECT Check     
21 Check condition of seal bellows (14) on supporting joint. If any problems are found,

replace transverse control arm.
 
22 Install in the reverse order.   AR33.20-P-0510MFA 
SUSPENSION STRUTS

Number Designation Model 118, 247.6/7 Model 177, 247 (except 247.6/7)
BA32.25-P-1003-04J Nut, spring strut to steering knuckle Stage 1 Nm 80 50
Stage 2 ∠° 45 90
SUSPENSION STRUTS

Number Designation Model 243
BA32.25-P-1003-04J Nut, spring strut to steering knuckle Stage 1 Nm 80
Stage 2 ∠° 90
TRAILING ARMS, TRANSVERSE CONTROL ARMS

Number Designation   Model 118, 177, 247 Model 243
BA33.15-P-1005-01F Nut, supporting ball joint/transverse control arm to steering knuckle M14 Stage 1 Nm 90 90
Stage 2 ∠° 90 90
FRONT AXLE SHAFT

Number Designation Model 118, 177, 247 Model 243
BA33.30-P-1001-02G Bolt, front axle shaft to wheel bearing M14 Stage 1 Nm 100 100
Stage 2 ∠° 45 45
BRAKE DISKS, BRAKE COVER PLATE

Number Designation Model 118 Model 177
BA42.10-P-1002-06K Bolt, front axle brake cover plate to steering knuckle M6 Nm 20 20
BRAKE DISKS, BRAKE COVER PLATE

Number Designation Model 243 Model 247
BA42.10-P-1002-06K Bolt, front axle brake cover plate to steering knuckle M6 Nm 20 20
Fig 2: Identifying Removal And Installation Tool (116 589 22 33 00)
G16140772Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Socket Wrench (247 589 00 09 00)
G16140773Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Spreader (177 589 00 31 00)
G16140774Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Guide Bolts (177 589 04 15 00)
G16140775Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Extraction And Insertion Tool (210 589 03 43 00)
G16140776Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Counterholder (247 589 00 40 00)
G16140777Courtesy of MERCEDES-BENZ USA