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Remove/Install Wide Open Throttle Vent Line - AR01.20-P-0020MFC

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Engine 260 in model 118, 177, 247 with code M016 (Uprated Engine) 

G16054100Courtesy of MERCEDES-BENZ USA
G16054101Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of Engine oil. Risk of poisoning  caused by swallowing Engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill Engine oil into beverage containers.
AS18.00-Z-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove upper Engine cover.    
REFER TO MAINTENANCE   INSTALLATION IMPORTANT Only install upper Engine cover after the leak test. AP01.10-P-2405-01C
2 Remove charge air cooler.   AR09.41-P-0105MFC
3 Remove the purge line (2) and seal the openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 2
4 Remove the purge line (3) from the full-load bleed line (1) and seal the openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 2
5 Release and disconnect the electrical connector (5). Engine 260 in model 118, 177, 247 with code 460 (Canada version) with code M016 (Uprated Engine) Engine 260 in model 118, 177, 247 with code 494 (US version) with code M016 (Uprated Engine) Engine 260 in model 118, 177, 247 with code 835 (South Korea version) with code M016 (Uprated Engine) Engine 260 in model 118, 177, 247 with code 945 (China Stage 6 exhaust treatment) with code M016 (Uprated Engine)  
6 Unclip the full-load bleed line (1) from the holders (4).    
7 Remove screw (6).    
8 Remove the full-load bleed line (1) and seal the openings with suitable stop plugs. INSTALLATION IMPORTANT Replace seal.  
    SPECIAL TOOL Record plug Fig 2
    SPECIAL TOOL Set of plugs Fig 1
9 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when Engine running. Risk of injury (bruises and burns) resulting from working on the Engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
10 Perform Engine test run. While doing so, check Engine for proper operation and leak tightness.    
11 Install upper Engine cover.    
REFER TO MAINTENANCE     AP01.10-P-2405-01C
Fig 1: Identifying Set Of Plugs (199 589 00 98 00)
G13655205Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA