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Remove/Install Full-Load Crankcase Ventilation System - AR01.20-P-0025MFC

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Engine 260 in model 118, 177, 247 except code M016 (Uprated Engine) 

G16054104Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
DANGER Risk of explosion  caused by fuel igniting. Risk of injury  to skin and eyes caused by fuel spraying out at high pressure Keep all ignition sources out of hazard area.
Do not carry out any work on system when it is pressurized.
AS07.16-Z-0001-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of Engine oil. Risk of poisoning  caused by swallowing Engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill Engine oil into beverage containers.
AS18.00-Z-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Topical note  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Remove upper Engine cover.    
REFER TO MAINTENANCE     AP01.10-P-2405-01C
2 Release and disconnect purge lines (1, 2).    
3 Unclip and remove purge lines (1, 2).    
4 Seal exposed connections using suitable plugs. SPECIAL TOOL Record plug Fig 1
5 Remove screw/bolts (3).    
6 Remove bleed line with connected wide open throttle crankcase ventilation system (4) with connected adapter from clean air line and unclip from bracket (5) at cylinder head cover. INSTALLATION IMPORTANT Ensure sealing rings and bracket (5) are correctly seated.  
7 Remove upper section of charge air line between charge air cooler and charge-air distributor.   AR09.41-P-1331MFC
8 Release and disconnect electrical connector (6). Engine 260 in model 177 with code 460 (Canada version) except code M016 (Uprated Engine)
Engine 260 in model 177 with code 494 (US version) except code M016 (Uprated Engine)
Engine 260 in model 177 with code 835 (South Korea version) except code M016 (Uprated Engine)
Engine 260 in model 177 with code 945 (China Stage 6 exhaust treatment) except code M016 (Uprated Engine)
 
9 Unscrew bolt (7).    
10 Remove wide open throttle crankcase ventilation system at bottom from housing. INSTALLATION IMPORTANT Replace sealing ring.  
11 Install in the reverse order.    
Fig 1: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA