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(Remove/Install Partial Load Crankcase Ventilation System Valve - AR01.20-P-0040MFC)

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Engine 260 in model 118, 177, 247 except code 460 (Canada version) except code 494 (US version) except code 835 (South Korea version) except code 945 (China Stage 6 exhaust treatment) 

G16054106Courtesy of MERCEDES-BENZ USA

Shown on model 177 with Engine without code M016 (performance-enhanced Engine) 

Shown on Engine with code M016 (Uprated Engine) 

G16054107Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of Engine oil. Risk of poisoning  caused by swallowing Engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill Engine oil into beverage containers.
AS18.00-Z-0001-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove upper Engine cover.    
REFER TO MAINTENANCE   INSTALLATION IMPORTANT Do not install upper Engine cover until after the leak test. AP01.10-P-2405-01C
2 Drain off coolant.   AR20.00-P-1142MFC
3 Release, disconnect bleed line (1) at connecting flange to charge-air distributor and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 3
4 Detach partial-load operation crankcase ventilation valve (Y58/2) at cable duct. NOTES Do not crush or kink or subject electric lines to tension.
Otherwise, the electric lines will be damaged.
 
5 Release and disconnect electrical connector at partial-load operation crankcase ventilation valve (Y58/2).    
6.1 Remove upper part of charge air pipe from charge air cooler toward charge-air distributor. Engine 260 in model 118, 177, 247 except code 460 (Canada version) except code 494 (US version) except code 835 (South Korea version) except code 945 (China Stage 6 exhaust treatment) except code M016 (Uprated Engine) AR09.41-P-1331MFC
6.2 Remove charge air cooler. Engine 260 in model 118, 177, 247 with code M016 (Uprated Engine) except code 460 (Canada version) except code 494 (US version) except code 835 (South Korea version) except code 945 (China Stage 6 exhaust treatment) AR09.41-P-0105MFC
7 Unclip bleed line (4) from charge-air distributor.    
8 Remove electrical connector (7) from charge-air distributor.    
9 Open clamp (8), remove coolant hose and seal openings using suitable protective covers. IMPORTANTCommercially available devices/tools 
Hose clamp pliers
 
    SPECIAL TOOL Set of protective covers Fig 2
    SPECIAL TOOL Set of protective covers Fig 1
10 Actuate lock (6) of connector coupling (5), remove connector coupling (5) and seal openings with suitable stop plugs. IMPORTANT Turn bleed line (4) with connected partial-load operation crankcase ventilation valve (Y58/2) and thus facilitate access to lock (6).
SPECIAL TOOL Record plug
Fig 3
11 Remove partial-load operation crankcase ventilation valve (Y58/2) with connected bleed lines (1, 4). IMPORTANT Replace partial-load operation crankcase ventilation system valve (Y58/2).  
12 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when Engine running. Risk of injury (bruises and burns) resulting from working on the Engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Perform Engine test run. While doing so, check Engine for proper operation and leak tightness.    
14 Install upper Engine cover.    
REFER TO MAINTENANCE     AP01.10-P-2405-01C
Fig 1: Identifying Set Of Protective Covers (001 589 06 91 00)
G14785718Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Set Of Protective Covers (001 589 12 91 00)
G14790201Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA