Remove/Install Front Fender - AR88.10-P-1005MFA

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Model 118

Model 177

Model 247

Courtesy of MERCEDES-BENZ USA

Shown on model 177

Courtesy of MERCEDES-BENZ USA

Shown on model 177

	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Remove
1	Open hood.
2	Open front door and remove screw (2).
3	Release drip rail in lower area.		AR88.80-P-4000MFA
4	Remove screw/bolts (3).
5	Unscrew screw (4).
6	Remove fender liner.		AR88.10-P-1301MFA
7	Remove bolts (5).
8	Loosen longitudinal member panel in area of fender (1).		AR88.80-P-6000MFA
9	Remove damping (6) in fender (1).	Model 118 with engine 260 Model 177 with engine 260 Model 247 with engine 260
10	Unscrew bolt (7).
11	Unscrew nuts (8).
12	Remove left or right fender (1).	Carefully remove left or right fender (1). Otherwise the adjacent components can be damaged. Helper required.
13	Remove retaining clips (9) and cover (10).	If fender (1) is to be replaced.
	Install
14	Install retaining clips (9) and cover (10).	If fender (1) is to be replaced.
15	Install left or right fender (1).	Carefully install left or right fender (1). Otherwise the adjacent components can be damaged. Helper required.
16	Screw in nuts (8) and screw (7) only until they make contact.
17	Screw in screw (2) and screws (3) only until they make contact.
18	Screw in screw (4) and screws (5) only until they make contact.
19	Check gap dimensions on fender (1), adjust if necessary.	Model 118	AR60.00-P-0700-01MFC
		Model 177 Model 247	AR60.00-P-0700-01MFA
		Model 118 Front door to fender	*BE60.00-P-1009-01NA
		Model 118 Fender to side wall (A-pillar)	*BE60.00-P-1008-01NA
		Model 118 Fender to bumper at front	*BE60.00-P-1007-01NA
		Model 118 Headlamp to fender	*BE60.00-P-1006-01NA
		Model 118 Engine hood to fender	*BE60.00-P-1002-01NA
		Model 247.0 Longitudinal member panel to fender	*BE60.00-P-1024-01MA
		Model 247.0 Front door to fender	*BE60.00-P-1008-01MA
		Model 247.0 Fender to side wall (A-pillar)	*BE60.00-P-1007-01MA
		Model 247.0 Fender to bumper at front	*BE60.00-P-1006-01MA
		Model 247.0 Headlamp to fender	*BE60.00-P-1005-01MA
		Model 247.0 Engine hood to fender	*BE60.00-P-1002-01MA
		Model 177 Longitudinal member panel to fender/front door/rear door	*BE60.00-P-1025-01JA
		Model 177 Engine hood to fender	*BE60.00-P-1002-01JA
		Model 177 Front door to fender	*BE60.00-P-1008-01JA
		Model 177 Fender to side wall (A-pillar)	*BE60.00-P-1007-01JA
		Model 177 Fender to bumper at front	*BE60.00-P-1006-01JA
		Model 177 Headlamp to fender	*BE60.00-P-1005-01JA
		Feeler gauge	Fig 1
20	Tighten all threaded connections (2, 3, 4, 5, 7, 8) on fender (1) and repair threaded connections (2, 3, 4, 7, 8) with touch-up paint pen.
21	Install damping (6) in fender (1).	Model 118 with engine 260 Model 177 with engine 260 Model 247 with engine 260
22	Install fender liner.		AR88.10-P-1301MFA
23	Fasten longitudinal member panel in area of fender (1).		AR88.80-P-6000MFA
24	Fasten drip rail in lower area.		AR88.80-P-4000MFA
25	Close hood and front door.

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1002-01JA	Engine hood to fender	Dimension "B"	mm	3 (±0, 5)	3 (±0, 5)
BE60.00-P-1002-01JA	Engine hood to fender	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 247.0
BE60.00-P-1002-01MA	Engine hood to fender	Dimension "B"	mm	3 (±0, 5)
BE60.00-P-1002-01MA	Engine hood to fender	For picture, see		AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1002-01NA	Engine hood to fender	Dimension "B"	mm	3 (±0, 5)	3 (±0, 5)
BE60.00-P-1002-01NA	Engine hood to fender	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1005-01JA	Headlamp to fender	Dimension "E"	mm	2 (±1)	2 (±1)
BE60.00-P-1005-01JA	Headlamp to fender	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 247.0
BE60.00-P-1005-01MA	Headlamp to fender	Dimension "E"	mm	2 (±1)
BE60.00-P-1005-01MA	Headlamp to fender	For picture, see		AR60.00-P-0700-01MFA

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1006-01JA	Fender to bumper at front	Dimension "F"	mm	0 (+0, 5)	0 (+0, 5)
BE60.00-P-1006-01JA	Fender to bumper at front	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 247.0
BE60.00-P-1006-01MA	Fender to bumper at front	Dimension "F"	mm	0 (+0, 5)
BE60.00-P-1006-01MA	Fender to bumper at front	For picture, see		AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1006-01NA	Headlamp to fender	Dimension "D"	mm	2 (±1)	2 (±1)
BE60.00-P-1006-01NA	Headlamp to fender	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1007-01JA	Fender to side wall (A-pillar)	Dimension "G"	mm	2 (+1/-0, 5)	2 (+1/-0, 5)
BE60.00-P-1007-01JA	Fender to side wall (A-pillar)	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 247.0
BE60.00-P-1007-01MA	Fender to side wall (A-pillar)	Dimension "G"	mm	2 (+1/-0, 5)
BE60.00-P-1007-01MA	Fender to side wall (A-pillar)	For picture, see		AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1007-01NA	Fender to bumper at front	Dimension "E"	mm	0 (+0, 5)	0 (+0, 5)
BE60.00-P-1007-01NA	Fender to bumper at front	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1008-01JA	Front door to fender	Dimension "H"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1008-01JA	Front door to fender	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 247.0
BE60.00-P-1008-01MA	Front door to fender	Dimension "H"	mm	4 (±0, 5)
BE60.00-P-1008-01MA	Front door to fender	For picture, see		AR60.00-P-0700-01MFA

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1008-01NA	Fender to side wall (A-pillar)	Dimension "F"	mm	2 (-0, 5/+1)	2 (-0, 5/+1)
BE60.00-P-1008-01NA	Fender to side wall (A-pillar)	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

GAP DIMENSIONS

Number	Designation			Model 118.3	Model 118.6
BE60.00-P-1009-01NA	Front door to fender	Dimension "G"	mm	4 (±0, 5)	4 (±0, 5)
BE60.00-P-1009-01NA	Front door to fender	For picture, see		AR60.00-P-0700-01MFC	AR60.00-P-0700-01MFC

GAP DIMENSIONS

Number	Designation			Model 247.0
BE60.00-P-1024-01MA	Longitudinal member panel to fender	Dimension "X"	mm	4, 5 (±1)
BE60.00-P-1024-01MA	Longitudinal member panel to fender	For picture, see		AR60.00-P-0700-01MFA

TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number	Designation			Model 177.0	Model 177.1/9
BE60.00-P-1025-01JA	Longitudinal member panel to fender/front door/rear door	Dimension "Y"	mm	5 (±1)	5 (±1)
BE60.00-P-1025-01JA	Longitudinal member panel to fender/front door/rear door	For picture, see		AR60.00-P-0700-01MFA	AR60.00-P-0700-01MFA

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA