Remove/install roll bar - AR91.50-P-2355RK
MODEL 231
MODIFICATION NOTES
| 10.10.12 | "Replace roll bar unit with damaged plug" added. | Operation step 10 |
Shown on left roll bar unit
| Risk of injury when performing check and repair work in area of roll bar | Keep body parts out of the area where the roll bar unit extends. | AS91.00-Z-0003-01RQ | |
| Remove | |||
| 1 | Fully open Vario roof using Vario roof switch | ||
| Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| 2 | Disconnect battery ground line | AR54.10-P-0003RK | |
| Notes on battery | AH54.10-P-0001-01A | ||
| Notes on AGM battery | AH54.10-P-0002-01A | ||
| 3 | Remove manual draft stop | Model 231 except code 285 (Draught stop) |
|
| 4 | Remove rear panel cover | AR68.30-P-4750RK | |
| 5 | Remove interior trim at roll bar | AR68.30-P-1380RK | |
| 6 | Remove electric draft stop (1) | Model 231 with code 285 (Draught stop) |
AR77.25-P-2000RK |
| 7 | Remove right stowage box/tray (2) | ||
| 8 | Remove right bracket (3) | ||
| 9 | Remove rear luggage box (4) | AR68.30-P-7440RK | |
| 10 | Disconnect electrical connector for left roll bar trigger solenoid (Y57/2) or right roll bar trigger solenoid (Y57/3) | The plug for the left roll bar trigger solenoid (Y57/2) or right roll bar trigger solenoid (Y57/3) must not be repaired. If the plug is damaged, the roll bar unit (8) must be replaced. The function of the roll bar unit (8) cannot be guaranteed with a repaired plug. |
|
| 11 | Unscrew bolts (5) | ||
| 12 | Remove screw/bolts (6) | ||
| 13 | Remove screws/bolts (7) | ||
| 14 | Remove roll bar unit (8) | ||
| Install | |||
| 15 | Turn back compensating elements (9) | ||
| 16 | Position roll bar unit (8) | ||
| 17 | Screw in bolts (6, 7) | ||
| 18 | Screw in screws/bolts (5) and tighten them | *BA91.50-P-1001-01A | |
| 19 | Tighten screws/bolts (6, 7) | *BA91.50-P-1009-01A | |
| 20 | Connect electrical connector for left roll bar trigger solenoid (Y57/2) or right roll bar trigger solenoid (Y57/3) | ||
| 21 | Install electric draft stop (1) | Model 231 with code 285 (Draught stop) |
AR77.25-P-2000RK |
| 22 | Install vehicle interior paneling on roll bar | AR68.30-P-1380RK | |
| 23 | Install right bracket (3) | ||
| 24 | Install rear luggage box (4) | AR68.30-P-7440RK | |
| 25 | Install right stowage box/tray (2) | ||
| 26 | Install rear panel cover | AR68.30-P-4750RK | |
| 27 | Install manual draft stop | Model 231 except code 285 (Draught stop) |
|
| Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries | No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. | AS54.10-Z-0001-01A | |
| 28 | Connect ground cable to battery | AR54.10-P-0003RK | |
| Notes on battery | AH54.10-P-0001-01A | ||
| Notes on AGM battery | AH54.10-P-0002-01A |
ROLL BAR MECHANICAL SYSTEM
| Number | Designation | Model 231 | |
|---|---|---|---|
| BA91.50-P-1001-01A | Bolt, roll bar unit to body | Nm | 20 |
ROLL BAR MECHANICAL SYSTEM
| Number | Designation | Model 231 | |
|---|---|---|---|
| BA91.50-P-1009-01A | Bolt, roll bar unit to Vario roof crossmember | Nm | 20 |