Remove/Install Right Oil Separator - AR01.20-P-7902MNL
Engine 176 in model 217, 222
| Risk of injury
to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. |
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notice | Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on coolant | AH20.00-P-2080-01KOA | |
| Remove/install | |||
| 1 | Remove right charge air cooler. | Engine 176 in model 217, 222with small lower coolant expansion reservoir for low-temperature circuit | AR09.41-P-6828MNL |
| Engine 176 in model 217, 222with large lower coolant expansion reservoir for low-temperature circuit | AR09.41-P-6828MNP | ||
| 2 | Remove screw (4) and remove purge lines (5, 6) from boot (3). | *BA00.10-P-1002-04A | |
| 3 | Place purge lines (5, 6, 7) to one side. | ||
| 4 | Remove boot (3) from right exhaust gas turbocharger. | *BA01.20-P-1003-01J | |
| 5 | Remove cover (10). | ||
| 6 | Remove bleed line (1) from cylinder head cover. | ||
| *BA01.20-P-1001-01J | |||
| 7 | Remove bolts (8). | ||
| *BA01.20-P-1002-01J | |||
| 8 | Remove oil separator (2) forwards out of cylinder head. | ||
| 9 | Remove oil separator (2) upwards out of charge-air distributor (9). | ||
| 10 | Install in the reverse order. | ||
| 11 | Check oil level of engine and correct. | ||
| AP18.00-P-1812SKI | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 12 | Carry out engine test run and check engine for proper leaktightness and leaktightness. | ||
| 13 | Install front and center lower engine compartment linings. | AR61.20-P-1105LF | |
| 14 | Install upper engine cover. |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6X1 | Nm | 9 | 13 |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 176 | |
|---|---|---|---|
| BA01.20-P-1001-01J | Bolt, vent line to cylinder head cover/turbocharger | Nm | 9 |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 176 | |
|---|---|---|---|
| BA01.20-P-1002-01J | Bolt, oil separator to chain case cover | Nm | 4, 5 |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 176 | |
|---|---|---|---|
| BA01.20-P-1003-01J | Clamp, boot to exhaust gas turbocharger/air filter | Nm | 1, 5 |