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Adjust Front Door - AR72.10-P-0550LF

Model 217 

Model 222 

except code Z07 (B7 armoring on special protection version) 

MODIFICATION NOTES

13.08.2015 Front door to fender Model 217.3 BE60.00-P-1004-01DA
24.08.2015 "Calibrate 360° camera on left outside mirror or 360° on right outside mirror with diagnostic system" added. Operation step 21  
G15380239Courtesy of MERCEDES-BENZ USA

Shown on model 222 

WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
INSPECT Check     
1 Check gap dimensions on front door (1) all the way round Model 217 AR60.00-P-0700-01LC
    Model 222
except code Z07 (B7 armoring on special protection version)
NOTES
Always perform adjustment work on uneven gaps on corresponding upper and lower hinge leaves.
Otherwise tension and damage can occur.
AR60.00-P-0700-01LF
    Model 217.3 Front door to fender *BE60.00-P-1004-01DA 
    Model 217.3 Front door to sidewall *BE60.00-P-1005-01DA 
    Model 217.3 Longitudinal member panel to front door *BE60.00-P-1006-01DA 
    Model 217.3 Front door window to rear side window *BE60.00-P-1016-01DA 
    Model 222
except code Z07 (B7 armoring on special protection version) Front/rear door to roof paneling, side
*BE60.00-P-1009-01BA 
    Model 222
except code Z07 (B7 armoring on special protection version) Front door to fender
*BE60.00-P-1010-01BA 
    Model 222
except code Z07 (B7 armoring on special protection version) Front door to rear door
*BE60.00-P-1011-01BA 
    Model 222
except code Z07 (B7 armoring on special protection version) Front door cover to rear door cover
*BE60.00-P-1013-01BA 
    SPECIAL TOOL Feeler gauge Fig 1
2 Check transition between front fender and front door (1) IMPORTANT The contour of the front fender must align with the contour of the front door (1) or project by a maximum of 1 mm.  
3 Check transition between front door (1) and rear door IMPORTANT The contour of the front door (1) must align with the contour of the rear door or project by a maximum of 1 mm.  
  Adjust     
4 Open front door (1)    
5 Mark position of lock striker (2) IMPORTANT Markings are present on the B-pillar serving for positioning and precise adjustment of the locking eye (2) in the horizontal and vertical planes.
The self-made marking facilitates assembly of the lock striker (2).
 
6 Unscrew bolts (3) and remove locking eye (2)    
7 Expose nuts (4) and nuts (5) on door hinge leaves in vehicle interior When performing adjustment work on hinges halves on A-pillar.  
    Model 217
Driver side Model 222
except code Z07 (B7 armoring on special protection version) Driver side
AR72.10-P-2660LF 
    Model 222
except code Z07 (B7 armoring on special protection version) Passenger side
AR72.10-P-2660LFA 
    Model 217 Passenger side AR72.10-P-2660LC
8 Alternately loosen nuts (4) and nuts (5) until front door (1) can be moved When performing adjustment work on hinges halves on A-pillar.
NOTES
During adjustment ensure that only nuts (4) or nuts (5) are loosened.
Otherwise the front door (1) comes into contact with other components and the paint can be damaged.
 
9 Adjust gap dimensions by moving front door (1) When performing adjustment work on hinges halves on A-pillar.  
    Model 217 AR60.00-P-0700-01LC
    Model 222
except code Z07 (B7 armoring on special protection version)
NOTES
Carefully move front door (1).
Otherwise the front door (1) comes into contact with other components and the paint can be damaged.
AR60.00-P-0700-01LF
    Model 217.3 Longitudinal member panel to front door *BE60.00-P-1006-01DA 
    Model 217.3 Front door window to rear side window *BE60.00-P-1016-01DA 
    Model 217.3 Front door to sidewall *BE60.00-P-1005-01DA 
    Model 217.3 Front door to fender *BE60.00-P-1004-01DA 
    Model 222
except code Z07 (B7 armoring on special protection version) Front/rear door to roof paneling, side
*BE60.00-P-1009-01BA 
    Model 222
except code Z07 (B7 armoring on special protection version) Front door to fender
*BE60.00-P-1010-01BA 
    Model 222
except code Z07 (B7 armoring on special protection version) Front door to rear door
*BE60.00-P-1011-01BA 
    Model 222
except code Z07 (B7 armoring on special protection version) Front door cover to rear door cover
*BE60.00-P-1013-01BA 
    SPECIAL TOOL Feeler gauge Fig 1
10 Tighten nuts (4) and nuts (5) When performing adjustment work on hinges halves on A-pillar.  
    TORQUE SPECIFICATION Model 217 Nut, hinge to A-pillar *BA72.10-P-1002-01X 
    TORQUE SPECIFICATION Model 222
except code Z07 (B7 armoring on special protection version) Nut, hinge to A-pillar
*BA72.10-P-1002-01V 
11 Alternately loosen bolts (6, 7) at upper and lower hinge leaves on front door (1) until front door (1) can be moved When performing adjustment on hinge leaves on front door (1).
NOTES
During adjustment ensure that the bolts (6, 7) are loosened only on one hinge leaf.
Otherwise the front door (1) comes into contact with other components and the paint can be damaged.
 
12 By moving front door (1), adjust transition between front fender to front door (1) and adjust door position in vertical direction When performing adjustment on hinge leaves on front door (1).
IMPORTANT The contour of the front fender must align with the contour of the front door (1) or project by a maximum of 1 mm.
 
13 Tighten bolts (6, 7) on hinge leaves on front door (1) When performing adjustment on hinge leaves on front door (1).  
    TORQUE SPECIFICATION Model 217 Bolt, hinge to doors *BA72.10-P-1001-01X 
    TORQUE SPECIFICATION Model 222
except code Z07 (B7 armoring on special protection version) Bolt, hinge to front door
*BA72.10-P-1001-01V 
14 Position lock striker (2) on B-pillar and screw in bolts (3) to stop IMPORTANT Observe marking.
It should still be possible to adjust the lock striker (2).
 
15 Adjust transition between front door (1) and rear door by moving locking eye (2) IMPORTANT The contour of the front door (1) must align with the contour of the rear door or project by a maximum of 1 mm.  
16 Tighten bolts (3) for lock striker (2) TORQUE SPECIFICATION Model 217 Bolt, lock striker to B-pillar *BA72.10-P-1005-01X 
    TORQUE SPECIFICATION Model 222
except code Z07 (B7 armoring on special protection version) Bolt, lock striker to B-pillar
*BA72.10-P-1004-01V 
17 Install components which are removed in the vehicle interior to expose nuts (4, 5) When performing adjustment work on hinges halves on A-pillar.  
    Model 217
Driver side Model 222
except code Z07 (B7 armoring on special
protection version) Driver side
AR72.10-P-2660LF 
    Model 222
except code Z07 (B7 armoring on special protection version) Passenger side
AR72.10-P-2660LFA 
    Model 217 Passenger side AR72.10-P-2660LC
18 Repair paint damage on bolt heads (6, 7) with touch-up paint pen When performing adjustment on hinge leaves on front door (1).  
19 Protect front door (1) or A-pillar against corrosion in area of both hinges Wax for engine compartment (400 ml spray can) *BR00.45-Z-1018-05A 
20 Close front door (1)    
  Calibrate     
21.1 Calibrate 360° camera on left outside mirror or 360° on right outside mirror with diagnostic system Model 217
with code 501 (360° camera)
Model 222
with code 501 (360° camera)
except code Z07 (B7 armoring on special protection version)
If the front door (1) has been adjusted on driver and passenger side.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
21.2 Calibrate all the cameras for the 360° camera system using the diagnostic system Model 217
with code 501 (360° camera)
Model 222
with code 501 (360° camera)
except code Z07 (B7 armoring on special protection version)
If the front door (1) has been adjusted on driver and passenger side.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.3
BE60.00-P-1004-01DA Front door to fender Dimension "F4" mm 4, 0 (±1, 0)
For picture, see   AR60.00-P-0700-01LC
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.3
BE60.00-P-1005-01DA Front door to sidewall Dimension "F6" mm 3, 5 (±1, 0)
For picture, see   AR60.00-P-0700-01LC
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.3
BE60.00-P-1006-01DA Longitudinal member panel to front door Dimension "F7" mm 5, 0 (±1, 0)
For picture, see   AR60.00-P-0700-01LC
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 222
BE60.00-P-1009-01BA Front/rear door to roof paneling, side Dimension "F" mm 4, 5 (±1)
For picture, see   AR60.00-P-0700-01LF
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 222
BE60.00-P-1010-01BA Front door to fender Dimension "G" mm 4 (±0, 5)
For picture, see   AR60.00-P-0700-01LF
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 222
BE60.00-P-1011-01BA Front door to rear door Dimension "H" mm 4, 5 (±0, 5)
For picture, see   AR60.00-P-0700-01LF
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 222
BE60.00-P-1013-01BA Front door cover to rear door cover Dimension "J" mm 4 (±0, 5)
For picture, see   AR60.00-P-0700-01LF
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 217.3
BE60.00-P-1016-01DA Front door window to rear side window Dimension "F57" mm 7, 5 (±1, 0)
For picture, see   AR60.00-P-0700-01LC
FRONT DOOR

Number Designation MODEL 222 except CODE Z07
BA72.10-P-1001-01V Bolt, hinge to front door Nm 35
FRONT DOOR

Number Designation Model 217
BA72.10-P-1001-01X Bolt, hinge to doors Nm 35
FRONT DOOR

Number Designation MODEL 222 except CODE Z07
BA72.10-P-1002-01V Nut, hinge to A-pillar Nm 35
FRONT DOOR

Number Designation Model 217
BA72.10-P-1002-01X Nut, hinge to A-pillar Nm 35
FRONT DOOR

Number Designation MODEL 222 except CODE Z07
BA72.10-P-1004-01V Bolt, lock striker to B-pillar Nm 24
FRONT DOOR

Number Designation Model 217
BA72.10-P-1005-01X Bolt, lock striker to B-pillar Nm 24
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G11129130Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1018-05A Wax for engine compartment (400 ml spray can) A 000 986 33 70 10