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Remove/Install Level Control Valve Unit - AR32.31-P-0650GQ

Model 166, 292 

with code 489 (AIRMATIC Dual Control/semi-active air suspension) 

Fig 1: Level Control Valve Unit Components Location - Model 166 With Code 489
G14135950REMOVINGINSTALLINGREFER TO SELF-DIAGNOSTIC SYSTEMSNOTESINSTALLATION NOTESTORQUE SPECIFICATIONSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLSPECIAL TOOLTORQUE SPECIFICATIONINSPECTCourtesy of MERCEDES-BENZ USA
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notes on AIRmatic   AH32.22-P-1000-02GZ
REMOVINGINSTALLING Remove/install     
1 Lift vehicle on vehicle lift   AR00.60-P-1000GZ
2 Read out fault memory and vent AIRmatic using diagnostic system    
REFER TO SELF-DIAGNOSTIC SYSTEMS   NOTES Empty and fill the AIRMATIC as per the specifications; the complete wheels must not be touching the ground.
The air springs can otherwise be damaged and fail later.
AD00.00-P-2000-04A
3 Switch off ignition and store transmitter key outside of transmission range (min. 2 m)    
4 Remove front section of fender liner in right fender at front   AR88.10-P-1310GQ
5 Release and disconnect electrical connection (1)    
6 Detach pressure lines (2) from AIRmatic valve unit (4) INSTALLATION NOTESInstallation: 
Note colored marking on pressure lines (2) and AIRmatic valve unit (4).
Otherwise the AIRmatic may be damaged.
 
    TORQUE SPECIFICATION Pressure line of air suspension to valve unit *BA32.22-P-1004-03B 
    SPECIAL TOOL Socket wrench bit Fig 2
    SPECIAL TOOL Knife Fig 3
7 Seal opened connections SPECIAL TOOL Record plug Fig 4
8 Check pressure lines (2) and pressure line connections for damage If a problem arises

Repair pressure lie connections
AR32.22-P-2001-02GZ
    SPECIAL TOOL Socket wrench bit Fig 2
    SPECIAL TOOL Knife Fig 3
9 Remove bolts (3) TORQUE SPECIFICATION Screw/bolt, valve block to bracket *BA32.22-P-1008-03B 
10 Remove AIRmatic valve unit (4)    
11 Install in the reverse order    
INSPECT Check     
12 Check AIRmatic for leaks   AR32.22-P-8100GZ
AIR SUSPENSION

Number Designation Model 166 Model 292
BA32.22-P-1004-03B Pressure line of air suspension to valve unit Ø 4 mm Nm 2 2
Ø 6 mm Nm 3, 5 3, 5
AIR SUSPENSION

Number Designation Model 166 Model 292
BA32.22-P-1008-03B Screw/bolt, valve block to bracket Nm 4 4
Fig 2: Identifying Socket Wrench Bit (211 589 00 09 00)
G07274451Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Knife (000 589 12 28 00)
G07078946Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G07473018Courtesy of MERCEDES-BENZ USA