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Check Airmatic For Leaks. - AR32.22-P-8100GZ

Model 164, 166, 292 

with code 489 (AIRMATIC Dual Control/semi-active air suspension) 

G14135911Courtesy of MERCEDES-BENZ USA

Show on model 164.1 

Shown on model 166.057 

G14135912Courtesy of MERCEDES-BENZ USA

Shown on model 166.873 

G14135913Courtesy of MERCEDES-BENZ USA
  Notes on AIRmatic   AH32.22-P-1000-02GZ 
REMOVINGINSTALLING Remove/install     
1 Open engine hood and raise to vertical position Model 164 AR88.40-P-1000GZ
    Model 166 AR88.40-P-1000GQ
2 Remove covers over suspension strut towers Model 166, 292
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
 
INSPECT Check     
3 Check pressure line connections (1) on front suspension struts (6) IMPORTANT Wait for approximately 10 to 15 minutes after spraying the leakage detection spray. This allows smaller leaks to be detected (bubbles form). Larger leaks are visible immediately.
Leakage detection spray for USA
*BR00.45-Z-1004-03A 
    Leak detection spray *BR00.45-Z-1002-03A 
    SPECIAL TOOL Socket wrench bit Fig 1
    SPECIAL TOOL Knife Fig 2
    If necessary, use leakage detection spray to check for leakages

Repair AIRmatic pressure line connection
AR32.22-P-2001-02GZ 
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
4 Lift vehicle on vehicle lift   AR00.60-P-1000GZ
5 Check pressure line connections (2) on rear air springs (5) Leakage detection spray for USA *BR00.45-Z-1004-03A 
    Leak detection spray *BR00.45-Z-1002-03A 
    SPECIAL TOOL Socket wrench bit Fig 1
    SPECIAL TOOL Knife Fig 2
    If necessary, use leakage detection spray to check for leakages

Repair AIRmatic pressure line connection
AR32.22-P-2001-02GZ 
6.1 Remove rear underfloor paneling Model 164
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
AR61.30-P-1001GZ
6.2 Remove cover of right side cover and remove load compartment floor Model 166.0
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
 
6.3 Remove lining on the right-hand side of the trunk Model 292
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
AR68.30-P-4800GQC
7 Check pressure line connections (3) on central reservoirs (4) Leakage detection spray for USA *BR00.45-Z-1004-03A 
    Leak detection spray *BR00.45-Z-1002-03A 
    SPECIAL TOOL Socket wrench bit Fig 1
    SPECIAL TOOL Knife Fig 2
    If necessary, use leakage detection spray to check for leakages

Repair AIRmatic pressure line connection
AR32.22-P-2001-02GZ 
8 Remove front section of fender liner in right front fender Model 164
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
AR88.10-P-1310GZ
    Model 166, 292
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
AR88.10-P-1310GQ
9 Check pressure line connection (7) to AIRmatic compressor unit (8) Leakage detection spray for USA *BR00.45-Z-1004-03A 
    Leak detection spray *BR00.45-Z-1002-03A 
    SPECIAL TOOL Socket wrench bit Fig 1
    SPECIAL TOOL Knife Fig 2
    If necessary, use leakage detection spray to check for leakages

Repair AIRmatic pressure line connection
AR32.22-P-2001-02GZ 
10 Remove right front fog lamp Model 164.1/8
with code 489 (AIRMATIC Dual Control/semi-active air suspension)
Model 164.1
AR82.10-P-5103GZ
    Model 164.8 AR82.10-P-5103GY
11 Check pressure line connections to AIRmatic valve unit (9) Leakage detection spray for USA *BR00.45-Z-1004-03A 
    Leak detection spray *BR00.45-Z-1002-03A 
    SPECIAL TOOL Socket wrench bit Fig 1
    SPECIAL TOOL Knife Fig 2
    If necessary, use leakage detection spray to check for leakages

Repair AIRmatic pressure line connection
AR32.22-P-2001-02GZ 
12 Install in the reverse order    
Fig 1: Identifying Socket Wrench Bit (211 589 00 09 00)
G07274451Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-03A Leak detection spray Christof Fischer GmbH
www.kaeltefischer.de
BR00.45-Z-1004-03A Leakage detection spray for USA LIQUI MOLY
www.liqui-moly.com