Remove/Install Liftgate - AR72.20-P-1020LW
Model 205.2
Model 213.2
Model 253.1/9
Model 293
MODIFICATION NOTES
| 16.07.2019 | If necessary, mark electrical connectors of left electrical wiring harness (10) and right electrical wiring harness (11), added. | Operation step 8 | |
| 16.07.2019 | Remove the rear spoiler, added. | Operation step 13 |
Shown on MODEL 205.2
Shown on MODEL 205.2
Shown on model 205.2 with code 890 (EASY-PACK liftgate)
Shown on MODEL 205.2
| Risk of fire and explosion caused by ignition of window washing fluid or antifreeze and their vapors. Risk of poisoning caused by swallowing window washing fluid or antifreeze or inhaling their vapors. Risk of injury or physical irritations caused by contact of window washing fluid or antifreeze with eyes, mucous membranes or skin. | Wear protective clothing and tight-fitting safety glasses. No open flames, fire or ignition sources. Avoid contact with eyes, mucous membranes and skin. When working with window washing fluids or antifreeze, do not eat, drink, or smoke. Do not inhale vapors and ensure sufficient ventilation in the working area. Store window washing fluid and antifreeze leak free in safely closed original containers and out of the reach of children. | AS82.35-Z-0001-01A | |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on HANDS-FREE ACCESS | AH80.61-P-0001-01A | ||
| Remove/install | |||
| 1 | Remove tailgate trim TOP (2). | Model 205.2, 213.2 | AR72.20-P-6631LWS |
| Model 253.1/9 | AR72.20-P-6631LWG | ||
| Model 293 | AR72.20-P-6631EQ | ||
| 2 | Mechanically lock rotary tumbler at tailgate lock using a suitable screwdriver. | ||
| 3 | Unclip cover (4) and remove. | ||
| 4 | Remove brackets (5) at hinges. | ||
| 5 | Pull left and right protective sleeve (6) out of tailgate (1). | Carefully pull out protective grommets (6). Otherwise, the electrical lines inside will be damaged. |
|
| 6 | Unscrew nut (7) and remove ground line. | ||
| Notes on the use of paint scraping nuts on ground connections | AH00.19-P-1000-20A | ||
Remove three ground lines from the liftgate (1). |
|||
| BA00.19-P-1036-01E | |||
| *BA00.19-P-1034-01E | |||
| *BA00.19-P-1039-01E | |||
| *BA00.19-P-1040-01E | |||
| BA00.19-P-1010-02A | |||
| BA00.19-P-1029-02F | |||
| BA00.19-P-1030-02F | |||
| 7 | Pull off elbow fitting (8) from spray nozzle and unclip washer fluid line (9) at tailgate (1). | ||
| 8 | If necessary, mark electrical connectors of left electrical wiring harness (10) and right electrical wiring harness (11). | ||
| 9 | Unlock and disconnect electrical connectors of left electrical wiring harness (10) and right electrical wiring harness (11). | ||
| 10 | Expose left electrical wiring harness (10) and right electrical wiring harness (11) at tailgate (1). | ||
| 11 | Guide left electrical wiring harness (10) and right electrical wiring harness (11) out of tailgate (1). | Carefully guide out left electrical wiring harness (10) and right electrical wiring harness (11). Otherwise, the left electrical wiring harness (10) and the right electrical wiring harness (11) will be damaged. |
|
| 12 | Open retainer (12) using a suitable screwdriver and remove ball head (13) from hinge. | Model 205.2, 213.2, 253.1/9, 293 with code 890 (EASY-PACK-tailgate) |
|
| 13 | Remove rear spoiler. | Model 205.2 Model 213.2 Model 253.1/9 |
|
| AR72.20-P-4000LW | |||
| 14 | Remove center brake lamp. | Model 205.2, 253.1/9, 293 | AR82.10-P-5375LWS |
| Model 213.2 |
AR82.10-P-5376LWT | ||
| 15 | Remove pneumatic springs from tailgate (1). | AR72.20-P-2832LW | |
| 16 | Remove support from tailgate (1). | Fig 1 | |
| 17 | Unscrew screws (14) and remove tailgate (1). | ||
| *BA72.20-P-1002-02N | |||
| 18 | Install in the reverse order. | ||
| Adjust | |||
| 19 | Adjust gap dimensions at tailgate (1). | Model 205.2, 213.2, 253.1/9 | AR72.20-P-0002LW |
| Model 293 | AR72.20-P-0002EQ | ||
| 20 | Perform function check of the electrical consumers of the liftgate (1). |
GROUND POINTS
| Number | Designation | Model 213 | ||
|---|---|---|---|---|
| BA00.19-P-1010-02A | Left tailgate ground point | W8/1 | Nm | 10 |
GROUND POINTS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BA00.19-P-1029-02F | Right tailgate ground point | W8/2 | Nm | 10 |
GROUND POINTS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BA00.19-P-1030-02F | Upper right liftgate ground point | W8/12 | Nm | 10 |
GROUND POINTS
| Number | Designation | Model 253 (except 253.99) | ||
|---|---|---|---|---|
| BA00.19-P-1034-01E | Right liftgate ground connection | W32/6 | Nm | 10 |
GROUND POINTS
| Number | Designation | Model 205 up to model year 2019 |
Model 205 as of model year 2019 |
||
|---|---|---|---|---|---|
| BA00.19-P-1036-01E | Left tailgate ground point | W8/4 | Nm | 10 | 9 |
GROUND POINTS
| Number | Designation | Model 253 (except 253.99) | Model 253.99 | ||
|---|---|---|---|---|---|
| BA00.19-P-1039-01E | Right tailgate ground point | W8/2 | Nm | 10 | 10 |
GROUND POINTS
| Number | Designation | Model 253 (except 253.99) | Model 253.99 | ||
|---|---|---|---|---|---|
| BA00.19-P-1040-01E | Upper right liftgate ground point | W8/12 | Nm | 10 | 10 |
LIFTGATE
| Number | Designation | Model 205.2 | Model 213.2 | |
|---|---|---|---|---|
| BA72.20-P-1002-02N | Bolt, liftgate hinge to liftgate | Nm | 34 | 34 |
LIFTGATE
| Number | Designation | Model 253 | Model 293 | |
|---|---|---|---|---|
| BA72.20-P-1002-02N | Bolt, liftgate hinge to liftgate | Nm | 32 | 32 |