LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2018 >> G550 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 463 Chassis >> Testing & Repair >> Remove, Install Differential Lock Shift Cylinder >> (Remove, Install Differential Lock Shift Cylinder - AR33.40-P-0403GG)

(Remove, Install Differential Lock Shift Cylinder - AR33.40-P-0403GG)

Model 460, 461 (except 461.331) 

with code A70 (Differential lock, front axle) 

Model 463 (except 463.270/271) 

up to model year 2013 

with code A70 (Differential lock, front axle) 

G13667866Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Brake fluid notes   AH42.50-P-0001-01A
  Note on calculation of tightening torque when using insertion or socket tools with various effective lengths   AH00.00-P-0015-01CW
REMOVING Remove     
1 Lift vehicle with vehicle lift.   AR00.60-P-1000G
2 Mark installation position of shift cylinder (1) relative to axle tube. If shift cylinder (1) is to be reused.  
3 Remove union nut and disconnect electrical connector from shift cylinder (1).    
4 Remove hydraulic line from switch cylinder (1) and seal openings using suitable stop plug. NOTES Brake fluid must not leak out. Otherwise the paint will be damaged.
IMPORTANT Collect any escaping brake fluid using rags.
SPECIAL TOOL Record plug
Fig 1
    SPECIAL TOOL Box wrench bit Fig 2
5 Unscrew screws of shift cylinder (1) on axle tube and remove shift cylinder (1).    
INSTALLING Install     
6 Install shift cylinder (1). IMPORTANT Replace seal.
IMPORTANT Note the previously made marking when reusing the shift cylinder (1).
*BA33.40-P-1003-01A 
    TORQUE SPECIFICATION Bolt, shift cylinder to axle tube
If the shift cylinder (1) was disassembled or parts of the differential lock were replaced,

adjust the shift cylinder (1).
Adjust shift cylinder for differential lock of front axle
AR33.40-P-0406-01A 
7 Connect electrical connector to shift cylinder (1) and attach union nut.    
8 Attach hydraulic line to shift cylinder (1). TORQUE SPECIFICATION Union nut, hydraulic line to shift cylinder/differential lock *BA35.40-P-1008-01A 
    SPECIAL TOOL Box wrench bit Fig 2
9 Bleed hydraulic system of differential lock. Model 460, 461 (except 461.331)
with code A70 (Differential lock, front axle) Model 463 (except 463.270/271)
up to model year 2013
with code A70 (Differential lock, front axle)
AR33.40-P-0701GG 
10 Lower vehicle with vehicle lift.   AR00.60-P-1000G
DIFFERENTIAL LOCK SHIFT CYLINDER

Number Designation Model 460, 461 Model 463 up to model year 2019
BA33.40-P-1003-01A Bolt, shift cylinder to axle tube Nm 25 25
DIFFERENTIAL LOCK SHIFT CYLINDER

Number Designation Model 460, 461 Model 463 up to model year 2019
BA35.40-P-1008-01A Union nut, hydraulic line to shift cylinder/differential lock Nm 15
Fig 1: Identifying Record Plug (129 589 00 91 00)
G13667867Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Box Wrench Bit (000 589 75 03 00)
G13667868Courtesy of MERCEDES-BENZ USA