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Home >> Mercedes Benz >> 2018 >> E300 Base >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Electrical System - Engine - 213 Chassis 1 Of 2 >> Testing & Repair >> Remove/Install Starter >> (Remove/Install Starter - AR15.30-P-7100OLC)

(Remove/Install Starter - AR15.30-P-7100OLC)

Engine 654.9 in model 213, 238, 257 

MODIFICATION NOTES

14.10.2020 Remove exhaust gas aftertreatment unit. Operation step 3.  
14.10.2020 Remove heat shield (9). Operation step 4.  
14.10.2020 Remove screws (8) and remove bracket (7). Operation step 5.  
G13770829Courtesy of MERCEDES-BENZ USA

Shown on MODEL 213 without CODE M005 (4MATIC) 

Shown on engine 654 in model 213.### 2# 

G13770830Courtesy of MERCEDES-BENZ USA
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line from battery. Engine 654.9 in model 238 AR54.10-P-0003LWO
    Engine 654.9 in model 213 AR54.10-P-0003LW
    Engine 654.9 in model 257 AR54.10-P-0003FR
2.1 Remove center and rear sections of lower engine compartment lining. Model 213, 238, 257 with engine 654.9 except code M005 (Vehicles with 4MATIC/all-wheel drive)
Engine 654.9 in model 213, 238 except code M005 (Vehicles with 4MATIC/all-wheel drive)
AR61.20-P-1105LWE
    Engine 654.9 in model 257 except code M005 (Vehicles with 4MATIC/all-wheel drive) AR61.20-P-1105FR
2.2 Remove propeller shaft of front axle differential. Model 213 (except 213.088/089/288/289), 238, 257 with engine 654.9 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
Engine 654.9 in model 213 (except 213.088/089/288/289), 238 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR41.10-P-0070OLC
    Engine 654.9 in model 257 with transmission 725.0
with code M005 (Vehicles with 4MATIC/all-wheel drive)
AR41.10-P-0070OIB
3 Remove exhaust gas aftertreatment unit. Engine 654.9 in model 213.### 2#, 238.### 2#
except code M005 (Vehicles with 4MATIC/all-wheel drive)
Engine 654.9 in model 257.### 2#
AR49.20-P-1500OLC
4 Remove heat shield (9). Engine 654.9 in model 213.### 2#, 238.### 2#, 257.### 2# AR49.20-P-0007-01OLC
    TORQUE SPECIFICATION Bolt, heat shield for diesel particulate filter to timing case/crankcase/bracket for exhaust gas turbocharger/engine support/bracket *BA14.40-P-1002-01F 
5 Remove screws (8) and remove bracket (7). Engine 654.9 in model 213.### 2#, 238.### 2#, 257.### 2#
TORQUE SPECIFICATION Engine 654.9 in model 213.### 2# Bolt, bracket for diesel particulate filter to oil pan top section/transmission housing/engine
*BA49.10-P-1015-02H 
    TORQUE SPECIFICATION Engine 654.9 in model 238.### 2# Bolt, bracket for diesel particulate filter to transmission housing/engine *BA49.10-P-1015-02J 
6 Release and disconnect the electrical connector (2).    
7 Remove contact protection (3).    
8 Remove circuit 30 electric line (4) from starter (M1). TORQUE SPECIFICATION Nut, connection for circuit 30 *BA15.30-P-1002-01P 
9 Remove screws (5). TORQUE SPECIFICATION Bolt, starter to major assembly carrier/crankcase *BA15.30-P-1001-01P 
10 Remove starter (M1) downward.    
11 Check pinion of the starter (M1) for wear and damage. When reusing the starter (1).
If damage is present,

Replace starter (1).
 
12 Remove impact plate in front of poly-V-belt.    
13 Check starter ring gear an flywheel or drive plate for wear and damage. IMPORTANT To do this rotate crankshaft in direction of engine rotation.
SPECIAL TOOL Counterholder
If damage is present,

Replace flywheel or drive plate.
Fig 1
      AR03.30-P-8001OLC
14 Install in the reverse order.    
DIESEL PARTICULATE FILTER

Number Designation Engine 654
BA14.40-P-1002-01F Bolt, heat shield for diesel particulate filter to timing case/crankcase/Nm bracket for exhaust gas turbocharger/engine support/bracket 8
STARTER

Number Designation Engine 654
BA15.30-P-1001-01P Bolt, starter to major assembly carrier/crankcase Nm 39
STARTER

Number Designation Engine 654
BA15.30-P-1002-01P Nut, connection for circuit 30 Nm 17
EXHAUST SYSTEM

Number Designation Model 213 with engine 654
BA49.10-P-1015-02H Bolt, bracket for diesel particulate filter to oil pan top section/transmission housing/engine M8 Nm -
M10 Nm -
EXHAUST SYSTEM

Number Designation Model 238 with engine 654
BA49.10-P-1015-02J Bolt, bracket for diesel particulate filter to transmission housing/engine M8 Nm -
M10 Nm -
Fig 1: Identifying Counterholder (654 589 00 40 00)
G11971953Courtesy of MERCEDES-BENZ USA