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Remove/install throttle valve actuator - AR07.51-P-1401RKC

ENGINE 279 in MODEL 231 

Fig 1: Throttle Valve Actuator Remove/Install Components
G11128392Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install    
1 Remove charge air cooler   AR09.41-P-6817RKC
2 Remove charge air pipe downstream of charge air cooler   AR09.41-P-8620RKC
3 Remove low-temperature circuit expansion reservoir (1) IMPORTANTRemoval:  To do this, remove screw/bolts (2).
TORQUE SPECIFICATION Screw/bolt, low pressure expansion reservoir to carrier plate/engine suspension lug
*BA09.41-P-1010-01Q 
4 Remove screw/bolt (3) TORQUE SPECIFICATION Screw/bolt, cable duct to charge air distributor *BA15.18-P-1001-01D 
5 Disconnect electrical connection (4)    
6 Unclip electrical line (5) from retaining clamp (arrow)    
7 Lift cable duct (6) and expose electrical line (5) NOTES
Do not lift cable duct (6) too high.
The cable duct (6) will get damaged otherwise.
 
8 Remove screw/bolts (7) from throttle valve actuator (M16/6) TORQUE SPECIFICATION Screw/bolt, throttle valve actuator to charge air distributor *BA30.20-P-1001-01D 
9 Take out throttle valve actuator (M16/6) INSTALLATION IMPORTANT Replace seal.  
10 Install in the reverse order    
11 Venting air from low-temperature circuit   AR20.00-P-1145H
INSPECT Check     
12 Check low-temperature circuit cooling system for leaktightness   AR09.41-P-1010RKC
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Carry out an engine test run, checking the engine for proper operation and leaktightness    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 279
BA09.41-P-1010-01Q Screw/bolt, low pressure expansion reservoir to carrier plate/engine suspension lug Nm 9
ENGINE WIRING HARNESS

Number Designation ENGINE 279
BA15.18-P-1001-01D Screw/bolt, cable duct to charge air distributor Nm 9
ELECTRONIC ACCELERATOR ACTUATOR

Number Designation ENGINE 279
BA30.20-P-1001-01D Screw/bolt, throttle valve actuator to charge air distributor Nm 9