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Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control System (2 Of 2) -- 190 Chassis >> Testing & Repair >> Remove/Install Expansion Valve - AR83.30-P-5520RQ

Remove/Install Expansion Valve - AR83.30-P-5520RQ

Model 190 

Model 197 

MODIFICATION NOTES

19.10.2016 "Technical note" added AH83.30-N-0004-01A  
04.10.2016 Safety note added AS83.00-Z-0006-01A  
28.09.2016 Safety note added AS83.00-Z-0007-01A  
28.09.2016 Safety note added AS83.00-Z-0001-01A  
28.09.2016 "Technical note" added AH83.30-P-0005-01A  
28.09.2016 General note added AH83.30-N-0003-01A  
28.09.2016 General note added AH83.30-P-0003-02A  
Fig 1: Expansion Valve Components Location - Model 190 (Shown On Model 197)
G16685809Courtesy of MERCEDES-BENZ USA

Shown on model 197 

G16685810Courtesy of MERCEDES-BENZ USA
DANGER Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion  due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated.
Model 190
with code 2U8 (Alternative refrigerant)
AS83.00-Z-0007-01A
WARNING Risk of poisoning  caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury  to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated.
Model 190
except code 2U8 (Alternative refrigerant)
Model 197
AS83.00-Z-0006-01A
Notice  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01KOA
Notice  Procedure for a damaged or leaky air conditioning system   AH83.30-P-0004-01KOA
  Notes on handling refrigerant R1234yf Model 190
with code 2U8 (Alternative refrigerant)
AH83.30-P-0003-02A
  Notes on handling refrigerant R134a Model 190
except code 2U8 (Alternative refrigerant) Model 197
AH83.30-P-0003-01KOA
REMOVINGINSTALLING Remove/install     
1 Drain air conditioning system   AR83.30-P-1760RQ 
2 Remove sealing (1) at bulkhead (3)    
3 Unscrew nut (2)    
4.1 Unhook purging switchover valve (Y58/1) and place to one side with electrical lines connected Model 197  
4.2 Unhook left purge switchover valve, or right purge switchover valve and place to one side with electrical lines connected Model 190  
5 Remove bolt (5)    
6 Detach bulkhead (3) and place to one side INSTALLATION IMPORTANT Feed through (4) for electrical wiring harness and brake booster vacuum line must be positioned at bulkhead (3).  
7 Remove bolt (6) INSTALLATION IMPORTANT Clamp (7) must be positioned.  
8 Unscrew nut (8)    
9 Pull out refrigerant lines (9) at expansion valve (10)    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.1)   BB00.40-P-0362-01A
    INSTALLATION IMPORTANT Sealing rings (11) on refrigerant lines (9) must be replaced and coated with compressor oil.  
10 Seal openings at expansion valve (10) and refrigerant lines (9) with suitable stop plugs NOTES
The refrigerant lines (9) and expansion valve (10) openings must be sealed using suitable stop plugs.
Otherwise, penetrating dirt and moisture will damage the air conditioning system.
 
    SPECIAL TOOL Record plug Fig 2
11 Remove screws/bolts (12) and remove expansion valve (10)    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.1)   BB00.40-P-0362-01A
    INSTALLATION NOTES Screws/bolts (12) must be screwed-in alternately.
To avoid jamming of the expansion valve (10).
INSTALLATION IMPORTANT Thread of screws/bolts (12) must be moistened with compressor oil.
INSTALLATION IMPORTANT Sealing rings (13) on connection lines (14) must be replaced and coated with compressor oil.
 
12 Seal connection lines (14) with suitable stop plugs Only if expansion valve (10) is not reinstalled immediately.
NOTES Seal openings at connection lines (14) with suitable stop plugs.
Otherwise, penetrating dirt and moisture will damage the air conditioning system.
 
    SPECIAL TOOL Record plug Fig 2
13 Install in the reverse order    
INSPECT Check     
14 Evacuate air conditioning system, refill it, and then check the system to make sure that it functions correctly and does not leak   AR83.30-P-1760RQ 
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA